"The woman is created for a man, not a man for a woman" - such a postulate ...
You decide to open your businessYou have searched for a business idea, and here is one of the ideas - the finish of the forest. Forest recycling is possible in several versions:
1. Shopping or otherwise sawing round wood on lumber-boards, timber, sleeve, etc.
2. Movement of managing products - Wagon, batten, block house, plinth, etc.
3. Preparation of joinery, windows, doors, stairs, furniture and others.
1. The easiest view of business in woodworking It is a sawmill or as they say the organization of the sawmills. Despite the fact that this business as already mentioned the easiest in woodworking, it is also quite profitable and does not require huge initial costs. Business in the sawmill can be started by purchasing only one ribbon or disc panel. Of course, you will need some area for the placement of the machine, raw materials (round-saw-saw-saw) and finished products. Well, if there is access to electricity with a voltage of 380V, but if you do not need to connect to the power supply to the electrical outlet with a voltage of 380V, you should not be upset, you can always make money on the sawmills equipped with an internal combustion engine (gasoline sawmaker or diesel sawmill), well, or on the extreme case you can soap with electricity from the generator.
As for the site for the placement of the sawmill, the area is enough about 300m2 in size (for example, 10x30m), if the area is greater, then it is certainly better. The playground can be under an open air canopy over it you can make from the substandard lumber and the hill obtained on your panel. You will say why such a small area is enough, where to fold ready-made products? Finished products should not be stored, but to sell. To sell lumber you will be regularly, as the sawn timber has always been a highly liquid product, without lumber (boards, timber, bar), for example, not a single building.
Raw (Forest Rounded-Cylinder) You can safely purchase, there is no need to engage in the workpiece of the forest yourself. And if you have the opportunity to harvest the forest, then it is only a plus cost of production will be lower, and profit is higher.
The initial costs of buying the panels you will recover in a couple of months, and then only in a clean plus. You will already think about expanding production, about increasing the machine park. Then it's the time it's time to buy a edge-crossing machine, a hill-fin machine or other sawmill, which will be necessary to solve the tasks for sawing the forest.
2. Making Moldable Products- This is another level of production. For the manufacture of lining, geepar board, block house, imitation of timber, plinth, etc. required accessories:
Drying chamber operating on electricity or sawmills
Fantoring machine
of the optional equipment - residents for splicing blanks in length and width (splitting line), then you can make hand-drawn products from almost any raw material, even waste and cutting.
3. Production of joinery and furniture also requires additional equipment - this is a flight, a milling mill, lathe, the combined machine, the press or some other one depends on the type of product produced.
Production of carpentry products as well as the manufacture of a handing requires drying of lumber. At the initial stages, you can buy a dry board or give to dry the sawn timber to other organizations.
taocker Dvanki-K2M is designed for trimming and cutting unedged boards in order to obtain pure-dry lumber, as well as to trim the hill boards in order to process it in the rebry type machines.
Eddow-binary machine "Samurai 01"
The edge-born machine "Samurai 01" is intended for sawing the unedged board on edged, bar, rail.
The original sawn timber is placed on the frame, visually focuses on indicating the direction of linear laser pointers (the appropriate size is selected according to the line or dilution of the saw nodes) and fastened with an end automatic clamp. To increase productivity and ensure accurate geometry of cutting, an electromechanical clamp board is used on the machine. It provides fast and reliable fixation of the board from the ends.
Then in order to avoid the deformation of the board during sawing, the clamping rollers are lowered, turns on the rotation of the saw, and then the electric drive of the longitudinal movement of the carriage.
Upon completion of the carriage movement, the obtained products are removed from the machine and the carriage returns to its original position. The width of the cutting board is installed from the operator console.
Laser pointers are used on this machine, located on two rack brackets, which, in turn, are positionally connected with disk saws. The use of laser pointers allows you to optimally cut the board and greatly facilitates the operation of the operator.
In the standard configuration, the machine is equipped with two 7.5 kW engines and two disk saws with a diameter of 350 mm. Saws are located on two independent shafts. The rotation of each shaft provides one engine, which allows you to cut the board with a thickness of up to 120 mm.
The machine is equipped with an automatic reversing carriage feed.
The difference between the machine from other edded machines is the following
The machine provides smooth saw Due to the fixation of the board. In other models used for the same purpose, the board is supplied, which often does not provide parallelism and straightness of the edges;
High machine performance (10 m cubic. In shift) is achieved due to the use of the electromechanical drive of the clips of the workpiece from the ends and the possibility of sawing the board in the straight and reverse directions;
A higher output (up to 15% compared to the analogs) is ensured by obtaining the edged board and drunk bars from the review part in one pass;
Drive installation of the propil width allow you to work both in conjunction and independently of each other;
For optimal cutting board widths, linear laser pointers are used;
The machine is serviced by two workers: operator and assistant.
The machine consists of a fixed frame (9.0) M, on which the original sawn timber and a movable carriage is fixed. The electromechanical drive of the harvesting and the electromechanical drive of the carriage feed is placed on the frame. The carriage movement is carried out on the guides. On the carriage installed two movable saws - left and right. Each sawnage is controlled by a separate electromechanical drive. The sawnage consists of the engine and shaft, the pulleys, which are connected by the belt transmission. Saws are installed on the shaft of the saw node, the size between the saws is regulated by the tops.
Technical characteristics of the machine "Samurai 01m"
Technical specifications
Power of basic drives - kW 2 x 7.5 2 x 11
Number of saws, - pc. 2 4 2 4
Permissible width of the boardboard, - mm 50..650
The permissible length of the boardboard, - M 900..6000
Permissible thickness of the saw blasting, - mm 15..80 15..50 15..110 15..60
The size disc saw (diameter x thickness), mm 350 x 3,0 x 50
Saw rotation frequency - rpm 4000 4000
Power of electric drive clamp, - kW 0,37
Power of the installation of the width of the width of the width, - kW 2 x 0.25
Feed Drive Power - kW 0,37
Overall dimensions (length x width x height) 9000 x 1100 x 1300
Performance for shift (8 hours) cubic meters. Edged board 6-8 8-10
Laser pointers, pcs. 2.
What are the edded cutting machines?
From the countless equipment for the tree-processing industry, eddow-grazing machines belongs to the right place. Since such a machine is associated with the base of all wood-processing shop.
Edging machines are used for longitudinal segments and non-cut sheets. Those. To get high-quality purely cropped products. And more, the rampless machines can be used in the segment of the plank.
And now let's look at its properties in more detail. Usually this machine, in comparison with, has 2 saws or more. The stationary spindle put the 1st saw, and the 2nd and further present in the rolling state. Adjusting the distance between 2 saws is performed using specials. Screw tool and ruler, as well as laser pointer. Increase productivity, and, consequently, the economic component, possibly by doubling the number of movable tapes. So, it is possible to gain 2 edged plates from one non-edged right away. Imagine how it is possible to increase the power and the total return of the wood-processing workshop, if in addition to the sawmills, install a edded machine having several movable saw tapes.
Here it is necessary to clarify that the machines with one saw, as a rule, are used to obtain parquet or furniture blanks, all sorts of relax by the method of specifically longitudinal sawing. If you go to a single assembly, it turns on a dusty node, a carriage moving around the machine where the disc is located. 
In this case, the feed is manually along the blanks. All the characteristics necessary for the accuracy of work, including the thickness and width of the products and the like, are set remotely using the control panel. At the same time, the edded machine allows you to cut a sheet to width. This property allows you to restructure the scientific and technical process. The auxiliary plus is considered the likelihood of using it in the form of a transit device. This process is possible due to the presence of a folding baseline. Those. It is possible to find from the edged and semi-edged product of the dwarfs of a diverse width. And this property is real thrift.
It is still necessary to add that the actual average productivity of the machine, naturally, taking into account the type of wood, is equal to 10 M.Kub. in shift.
The advantages of edging machines
Of course, any sawmill enterprise is of interest to increasing its profits, as well as in the increase in the volume of finished products. To achieve this result, the first thing is necessary to reduce the amount of production waste. One thing here is no longer done. With such a task, an edging machine can easily cope, which effectively processes the remnants of the preliminary saw.
The main advantage of such a machine is the ability to use boards. different lengths. With their help, all sorts of strokes, bars, lining, tare plate, etc. optimal option It will be the use of edging machines along with a belt panel, because with their help it can be easily made products from the residues of raw materials treated with the sawmills.
Most often on woodworking industries use single or duplex edging machines. Of course, the doublive devices are much more efficient and have more high level Performance, because they are equipped at once with two saws, one of which is in a fixed position, and with the help of the second you can produce additional cuts. Plus to all, this kind of machines are very easy to use. They allow cutting in two directions, which significantly speeds up work.
The main advantages of edging machines: 
High performance;
Simplicity and reliability of the design;
High quality of the resulting lumber;
The ability to quickly adjust the saw to the specified size;
Ability to adjust the feed rate;
High positioning speed;
High output coefficient;
Excellent processing cleanliness;
Effective stretching of the workpiece through the saw node;
Relatively low cost;
Low operating costs.
disadvantages
Of course, like any other equipment, edded cutting machines have their drawbacks:
Limited size of the workpiece processed;
Relatively low power; 
Limited maximum distance between extreme saws;
Relatively high noise and vibration during operation;
Often there is a need to tightly fix such a device, for example, in concrete.
Thus, the edgesaceted machines are a very profitable addition to the belt panel. And if you are just going to open your woodworking production, it is better to get better and the other immediately. In this case maximum efficiency Work, and accordingly, profitability is guaranteed.
The use of edging machines.
Edging machines are used to cut the unedged board in the edged sawn timber.
Single-grinding machine UKR-1 is appointed for accurate longitudinal sawing boards on a furniture or parquet workpiece, rail, as well as to obtain a cutting board from the unedged.
A structurally edging machine is made in the form of a carriage with a saw node moving on a fixed table with a blank lying on it. Feed the carriages along the workpiece is carried out manually.
When using the machine in combination with a horizontal belt, the performance of the sawing and increases the overall output of the edged board.
Crumpled depending on the type and obtained provides productivity up to 10 m3 / shift and is intended for use on small and medium woodworking enterprises.
Crubbers is designed to work from the network alternating current ~ 50Hz 380V, on a single SCR-1 machine, a saw with a diameter of 355 mm having a 24 teeth with a stellitic surfacing. The machine is equipped with an electric motor 5.5 or 7.5 kW. On the machine there is an installation on a spindle of one or two disk saws at a distance between them up to 210 mm. The engine is possible to replace the engine to the engine Honda.
Edging Machine Double C2M
The Machine is a two-way edge taiga Taiga K2M designed for trimming and cutting unedged boards in order to obtain pure-dry lumber, as well as to trim the hill boards in order to process it in hill-rib-type machines.
Features of dvyopil edge-drying machines
Edging machines are mainly used with, thereby increasing the performance of the latter. We recommend putting the edge in a bunch of at least a pair ribbon Pylorars. Unlike single stacks, a saw trolley with two cutting tools - discs, which are installed on the shafts of two electric motors. In contrast to Taiga K2, K2M power of each engine is 7.5 kW (against 5.5 kW), that is, the total capacity is 15 kW. The required distance between the saws is regulated by a special screw mechanism and is monitored using a ruler. Thus, in just one passage of the saw trolley you get edged boardThis is the main advantage of double edging machines. Moving the saw trolley is carried out on the bed with the operator. The cutting tool are saws, both simple and with victorious attacks, domestic or imported production. Performance depends on the general conditions, as well as from the operator skills, but are twice as high than at single-power machines. The design of the machine allows you to cut the material in both directions.
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Contents of delivery eddko-sliping machine Taiga K2M (K2)
1. Pile trolley - 1 pc.
- Saw Drive Drive Motor, With Saw Fastening Nozzle - 2 pcs.
- Power control panel - 1 pc.
- Electrocabage (set) - 1 pc.
- String with fasteners for electric cable - 1 PC.
- Protective casing - 2 pcs.
- Mechanism of moving saws with a ruler - 1 pc.
2. Composite rail routes - 3 pcs.
3. Foot fastening feet - 10 pcs.
- Fastening legs - 10 pcs.
4. Box of parts and tools assembly and maintenance of the machine - 1 pc.
- Dynamometric saw tension key - 1 pc.
- Saw drive motor belts - 2 pcs.
- Support leading roller saw trolley - 2 pcs.
- Supported voice trolley roller - 1 pc.
- Leading clamping roller saw trolley - 2 pcs.
- The slave clamping roller of the saw trolley - 1 pc.
- Clamping roller - 2 pcs.
- Adjustable clamping clip - 4 pcs.
- End clamp - 2 pcs.
- Mechanism of movement of the end clamp - 2 pcs.
- Saw fastening washer - 2 pcs.
- Nut fastening saw - 2 pcs.
- Handle moving the saw trolley - 1 pc.
- A set of bolts / nuts / washers for fastening the machine nodes - 1 pc.
- Strapets fastening strings - 2 pcs.
- Pen drive handle - 1 pc.
- Operation Manual / Passport / Warranty Cover - 1 pc.
5. Box with adjustable supports for the installation of railway paths - 1 pc.
- Adjustable supports for the installation of railways - 20 pcs.
Edging Machine Two-Piece SC-50
Machine edging binding duplex SK-50 80000 rub / pc
The appointment of the edded machine is the cutting of the non-edged board and obtaining the finished purebred material. Cutting blanks is made in the longitudinal direction. With this machine from the porch, you can get a bar, rail, wagon, Palette, etc..
Choosing edging equipment must be considered the following specifications: maximum size processed workpiece; The amount of saws that can be installed; Maximum distance between extreme saws; installed capacity; The feed rate of raw materials. On bikel edge-cutting machines, one saw is fixed, due to the installation on a special spindle. The second saw is movable, which allows you to adjust the distance between the saws and get the desired width of the finished product.
As a result of the use of the "SK-050" machine, you get ready-made pure-cutting material - rail, bar, palety or carriage, resulting from cutting Unedged Board (Gorny). The principle of operation of the two-way edge-cutting machine is based on the use of two saws - fixed (installed on a special spindle) and mobile, at the expense of which the distance between the saws is adjusted. Thus, you can get products with any necessary width. The duplex edge-cutting machine "SK-050" is easy to use, economical, highly efficient, is characterized by a high feed rate of raw materials. Power indicator - 11kW.
Specifications 
* The width of the propyl, mm to 600 * the height of the propyl, mm 10 - 80 * the length of the propyl, mm 800 - 6500 * The diameter of the disk saw (2pcs) 500 * * Installed power, kW 15 * * lumen of the saw box, mm 100 * * The greatest distance between saws 400.
* The smallest distance between the saws, mm 80 * The smallest size The discharged blanks (using dimensional stops), mm 20 * The frequency of rotation of the saw disks rpm. 3000 * Length, mm Width, mm Height, mm 8500 1450 1320 * Machine weight, kg 540
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Machine Two-room edded Taiga-K2M Designed for trimming and cutting
Unedged boards in order to obtain pure-dry lumber, as well as to trim the hill boards in order to process it in the rebry type machines.
Stationary machine. Prost and reliable in operation.
The sawn timber is located on the machine motionless, walks the saw trolley with disks.
The saw blades are installed on the shafts of the electric motors. The required distance between the saws is regulated by a special screw mechanism and is monitored using a ruler.
Moving the saw trolley is carried out on the bed with the operator.
The drive of the saw disks is carried out from 2 electric motors with a capacity of 7.5 kW, the total power of 15 kW consumption.
The cutting tool has drank both simple and winners
domestic or imported production. Diameters: landing - 50 mm, saw disk-500 mm.
Performance depends on the general conditions as well as from the operator skills. Design
The machine allows you to cut the material in two directions.
The price of this edge-cutting machine is conducing approximately 80,000 rubles.
The edded machine is designed to remove the edge from the surface of wooden bars and boards. This operation can be done on an ordinary tape saw. But it is difficult to achieve the accuracy of processing and creating a product with the required geometry parameters.
The design of the edded machine
Edge-cutting machine with two saws
Before you start doing the edge with your own hands, you need to familiarize yourself with the specifics of its layout and design. This woodworking equipment is mandatory for configuration of specialized production lines and is intended for pre-processing lumber before their grinding.
Crapping machines have a standard package. They consist of a frame that performs two functions. It contains mechanisms for sawing, as well as it can serve as a conveyor for filing blanks. An alternative option is the rigid fixation of the wooden part on the surface of the working frame.
Depending on the constructive features The following types of woodworking edging machines distinguish:
- the method of feeding materials is manual, automatically or semi-automatic. Manual models are characterized by simplicity of design, but at the same time have a small performance indicator. They are the best option for independent manufacture;
- by the number of saws - one and double. The first are designed for one-sided processing and are used extremely rarely. The optimal result is achieved after applying double models, since the cropping occurs simultaneously on two edges of the workpiece;
- mobile or stationary carriage with pylines. For the manufacture of homemade woodworking equipment, it is recommended to make a subcutaneous carriage. This will allow you to control the processing process. But the factory models are made with a fixed carriage. This contributes to improving performance.
Additionally, in the manual woodworking machine, you can provide a system for removing cutting products - chips and wood dust. To do this, you can use a standard chips from its analogue.
The optimal power of the power plant should be from 4 kW and more. This is necessary for simultaneous processing of billets using a manual two-piece woodworking machine.
General diagram of edded machine
At the first stage, it is necessary to compile the design scheme of the equipment. It should include an accurate drawing, which indicates the location and main characteristics of the components of the elements. Without this, it will be impossible to make a high-quality and reliable edging machine.
The optimal option for self-making will be a design with a movable carriage. To implement it, you can use a bile or four cutting blockmanaged by manual mechanism. The last edge-drying machines will be able to form two blanks in one pass. But at the same time, their work will require a powerful power plant.
Constructive elements of manual woodworking equipment:
- support frame. It will be fixed with the workpiece. It is best to make welded from profile pipes Square cross section. The top will be designed to move the carriage. Roller guides are attached between the side machines. With their help, you can apply blanks with a large mass. For fixation wooden details You can use clamps or devices similar to them;
- movable carriage. It establishes a power unit, which is connected to the drive shaft using the belt transmission. For installation discs, a special shaft should be made with the ability to change the position of the disks. Move the carriage on the guide frame is carried out using the wheels.
Additionally, the lifting unit should be provided for adjusting the depth of the propyl. Thus, it is possible to significantly increase the maximum thickness of the workpiece.
The control unit must be located in the side of the equipment. To improve the safety of the woodworking machine, it is necessary to install a shield on the carriage. So you can avoid chips in the electric motor.
Model with two electric motors
To omiss the design on the homemade edge-cutting machine, you can mount two power plants. This will make it possible not to make a belt system, which will greatly facilitate the manufacturing process.
To move the carriage on the guides, you can make a long handle. Next to it, the activation / deactivation of electric motors are usually located. This will give the ability to control the processing process from a safe distance.
In addition, the following additional components can be installed on edging machines:
- line;
- pointer of the depth of propil;
- protective mechanism preventing overheating engines.
Most often for the manufacture of such applied firing components. Therefore, give clear recommendations It is impossible for the assembly. The technology directly depends on the characteristics of compound elements.
For example, you can see the design and work of the homemade woodworking edging device:
Edge-drying machines
Production of sawn timber from the log is accompanied by the formation of rounded waste. On large equipment with a circular saw to recycle them into products, suitable for further use will not work. For such needs, it is advisable to have a edge-crossing machine of passable type with one or more saws. You can get your range of building billets with a thickness of 0.5 cm and above: a bar, a thin edged board, a rail, lamella, a stroke.
Edging Skil-1
Various solutions in the design of the machine
Depending on the target, the installation location of the edded woodworking machine can combine such structural solutions:
- internal combustion engine or electric;
- carriage with cutting elements is driven automatically / manually;
- the number of saws making simultaneous cuts (1, 2, 3 ...).
The rims with the guides for the movement of the carriage, the clamps for the workpiece, the control unit, are common for the edded machine additional equipment - Laser line, simplifying positioning operations.
Models for industrial production Different automatic device Wood serves under a fixed carriage. They are supplied with systems for removing sawdust, dust, waste.
Features of work
If a single-step node is installed on the edging machine, then one side of the board is cut off first, and the second - reverse. This option is suitable for small amounts of processing. Reducing the time and costs can edge-chained multi-step, having, if necessary, up to 14 simultaneously working saws. Cutting performed for 1 carriage pass.
The circular saws on the edging taiga machine are installed with rotation in opposite sides.
Regulate a bile (or more) edge-cutting machine, exposing a gap between cutting disks, manually. Later models of double edge-drying machines are equipped with electronically control, mechanically reconfiguring the machine with your own hands there is no need. The rotational speed changes the switch, the laser ruler is used to accurately locate the board on the table.
Principle cutting edge
The maintenance of this type of equipment during their work is produced 2 people.
How to make a manual machine
It is possible to make an edge-crossing machine after some preliminary preparation. It is necessary to determine the basic parameters of future equipment, develop the drawings of the edded machine, provide for the main and auxiliary snap. Useful to consider technical solutions Standard analogues of well-known manufacturers. Every homemade option finds more wide applicationIf unified for raw materials, products.
The source data may be the technical characteristics of the taiga settings:
- the engine with a capacity of 5.5 kW at a single-roll K1 to 15 kW in a two-way K-2M;
- disk saws Ø 450 - 500 mm;
- rotation frequency - 3000 rpm;
- adjustable distances between saw 50 - 340 mm;
- depth cut 85 - 105 mm;
- permissible envelope boards 6.5 × 0.6 m.
The bed to accommodate the workpiece is welded from the chawller under the dimming of the blanks within the passage of the cutting organ. The main criterion is stability, lack of vibrations when working. The height is 1 m. On the longitudinal sides, guides for rollers carriages are brewed.
The homemade unit is better to do with a movable saw node. This will control the feed rate and the quality of the cut, will reduce the marriage.
The movable part is collected from 2 p-shaped racks connected by the crossbar. This is a frame for the sampling of edging saw with a drive.
Reserve purity can be enhanced by setting up to 5000 rpm. The engine on the homemade cutting knot is taken from 4 kW (single) and above, the Ø of the disk at the eddow-drying machine of one-sole - from 250 mm.
With an increase in the number of disks, performance increases. The edded three-piece unit will allow to effectively cut the bar, a stroke, a rack with a minimum of costs.
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Eddow-drying machines: double, single saw
Any woodworking enterprise from small to a large facing the problem of a large amount of waste when processing logs. Pilot machine produces a rough trimming of a log, cutting it up to a bar with a square cross section, and then, if necessary, blossoming on bars or edged board of the desired size. The processing of rounded waste on the sawmaker is not rational.
Edging Tree Machine
However, these waste can bring a lot of benefits and additional profits. Of these, the cutting board of a small thickness, a stapper and many other useful products are made. It is for this for this that the edded machine is installed on each woodworking company.
Read also: "Various varieties".
Application and principle of work
Each woodworking enterprise is trying to reduce production waste to a minimum and as much as possible to use wood. Perform these tasks allow edging machines.
Most often on the sawmills are installed equipment of domestic production, such as a data center 450, taiga, cedar and so on. In domestic conditions, it is often used by the machines made by their own hands from the girlfriend.
This equipment allows you to cut the rounded edges of the chalevka and the hill and get a cutting board. Also the edded machine allows you to dissolve boards on bars and blanks with a thickness of 5 mm. Such products are in great demand because they are used in construction and decoration.
READ ALSO: Specifications of a four-sided woodworking machine.
Design features
It is quite difficult to unambiguously describe the features of the design of the machine tools, since the edgesaceted machines have a large number of classifications.
Electric Edging Altai Machine
By way of power engine equipment can be:
- electric;
- liquid fuel.
The sawing unit can move through the guides manually or automatically, using an electrical drive.
By the number of saws of the edded machine can be:
- single. Allows you to do one slit for one pass. To trim the second side, the workpiece must be rotated;
- two-way. In one pass, the board is cut from both sides. On the domestic market are presented models of data center 450, Taiga K2M and many others;
- multiple. One pass of material on the working surface allows you to immediately cut a chalet on the bars or boards of the desired size.
Any machine consists of the bed, on which the blanks and carriages with an engine rotating disk saws are stacked. It can cut the blanks of any length and width, which greatly simplifies the work and reduces the number of production waste. to the menu
Principle of operation
IN general features Any eddy-threaded unit on a table type 450, taiga and others, is a single, duplex or multi-step works equally. It is poisoned on the square wood blank, along which one or more disk saws moves. The carriage on which saw rotates, moves the machine operator manually for special handrails.
See also: Parameters and advantages of Corvette sawing machines models.
A single-paging machine Code 450 requires two passes to trim the edge from both sides. As a rule, such equipment is arranged so that the pruning can be moved by the carriage in both directions.
Edge-overbringing machine "Cedar" (double, with a power of 15kvt)
Two-way machine, disk saws on which rotate in different sidesThis creates immediately from two sides, thereby significantly increasing labor productivity.
Multi-axis edging machines are designed for sawing billets from a tree on bars or boards of the desired dimensions. On such an unit, it can simultaneously work to 14 disk saws in parallel.
A double and multi-pump edging machine type 450 or taiga type requires adjustment of the distance between the saws. This process on older models is performed mechanically, with their own hands.
New saw cutting machines are equipped with an electronically controlled, allowing you to automatically place the saws in the desired position with an accuracy of a millimeter. In addition, new models of the type of data center 450 or taiga are equipped with a laser line for exhibiting billets and switching rotational speeds saw. to the menu
How does the edded machine work? (video)
Common models and manufacturers
In the domestic market, you can meet the edge-born machine of various modifications of domestic production. This is due to both the cost and quality of aggregates. Less often meet foreign models, but they cost much more expensive.
Among the singing machines on the tree are the most popular brand "Cedar" and "Taiga".
The two-way machine is represented by Code models 450, Taiga K2M, Avangard, etc.
The widest choice, both among domestic and among foreign manufacturers, multiple machines.
Pilorams Altai DPU-500
TO domestic production These include multi-step aggregates:
- Taiga SDM-1;
- Aster;
- Avangard;
- Stiletto and others.
Foreign manufacturers offer the following models:
- MS Maschinenbau (Germany);
- Wood-Mizer HR1000 (Germany), etc.
READ ALSO: Making a belt and disk sawmill with their own hands.
We make the machine with your own hands
A double unit to make with your own hands is very difficult. Yes, and it is unlikely to be needed for household purposes. Therefore, we consider step by step, how to make a single wood edging machine on wood with your own hands.
We note right away that the production of such an aggregate will cost quite somehow. But if you have a lot of unnecessary products from metal, old engines and other things in your home supersays, then it is quite possible to take such work.
Scheme of options for cutting logs on the edge-cutting machine
For the manufacture of edded machine, we will need:
- Metal pipes, chawliers and corners.
- Electric motor.
- Shafts, for example, from agricultural machinery.
- Circular Saw.
- Tools for working with metal (Bulgarian, drill, welding machine).
- Connecting elements (bolts, nuts, ties).
Stages of work
To begin with, you need to make a strong, reliable, steady bed with your own hands. The poor-quality bed leads to the occurrence of vibrations, which, in turn, becomes the cause of cutoff curves and damage to the saw. Metal channels are suitable for the manufacture of the desktop.
We will do the face with the parameters of 6500 × 2500 mm and a height of 1000 mm with their own hands. To do this, we need to weld the frame from the channels and welcome the legs to it.
The letter "P" weld the metal channel to create a carriage and weld the transverse crossbar on which the saw will move.
Install the engine. It is necessary to approach his choice especially responsibly. When using a disk saw with a diameter of 250 mm, we will need an engine capable of providing speed of rotation of at least 5000 revolutions per minute.
Homemade Woodworking Machine of Electronical
Krepim engine to the bed so that he rotate the saw parallel to the longitudinal edges of the bed.
All welded and bolted connections need to do with their own hands as securely as possible. Do not forget that the speed of rotation is large, and, consequently, the likelihood of serious injuries as well.
See also: "How to do tWH machine do it yourself from the welding machine? ".
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How to make a disk sawmill do it yourself
Modern sawmill disk is a convenient, functional tool for sawing wood.
With its help, even alone can cope with a significant amount of work in a short time.
But not everyone is ready to pay for the purchase of disk sawmills. Moreover, many believe that it is much better to make a disk sawing solely with their own hands from the girlfriend. What can you advise those who decided to take such a step?
If you set out a similar purpose, the disk for circular saw It is best to produce from duralumin or steel sheet, the thickness of which is at least 3 mm.
In this case, the diameter of the disk should be around 500 mm. How many teeth should have such a disk? If we talk about creating pylons for cutting wood, then only 2-3 will be enough.
edge-born machine with their own hands
Such a disk can easily cope with the sawing of most breeds. And the self-made self-made or purchased disk sawmill will be quite functional.
In addition, responding to the question of how to make a disc panel at home, it is necessary to clarify the power of the engine. It should be about 2 kW.
The correct design of the guide is equally important.
The easiest of its option is a P-shaped saddle. It is formed from the boards on the form of a log, freed from the boring and roughly treated by the plane. The engine is attached to the saddle with a circular saw.
But the most responsible thing is that you have to do if you need homemade, but at the same time a high-quality disk sawmill is to make cutting teeth.
The main requirements for them are high-quality material, the right corner of cutting and thorough balancing. Best Material For the manufacture of cutting teeth will be the high-speed steel. And the billets from which they will be cut the easiest thing is a carbide plate or broken drill. The corner of the cutting of future teeth should be 30 degrees.
In this case, the rear corners should be equal to no less than 15 degrees. And remember if the cutters are not well balanced, you will have to deal with friction about the wall of the cut.
And, of course, it is necessary to pay special attention ensuring the proper level of security when working with this kind of machines.
Application and varieties of edging machines: double or single
Disk two-walled multiple machine "AVANGARD MD2-22"
The disk multiple machine "AVANGARD-MD2-22" is designed to saw up a two-time vehicle width up to 600 mm from any, including well-solid, wood breeds on the boards using disk saws corresponding to various wood rocks.
The sawing is performed in the vertical plane by moving the bar of the traak conveyors relative to the vertically arranged saws, fixed on the general shaft.
The main structural features of the machine are:
- The method of feeding the bar into the sawing zone by means of a trash chain.
- The drive of the saw shafts coaxial through self-centering couplings.
- The machine is equipped with automatic pneumatic shifts of the sawn material to the traching chains at the inlet and the output of the machine.
- The removal of sawdust from the sawing zone is carried out by a ribbon conveyor that feeds the sawdust to the aspiration construct.
The machine does not require a special foundation and, in the presence of certain skills of installation of equipment, is installed on a rigid level base in a short period of time.
Video disk two-walled multiple machine "Avangard MD2-22"
Specifications of the two-walled multiple machine "Avangard MD2-22"
The price of the edge-cutting machine. The use of edging machines. Other machines
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You take this small part, insert the blade there, put on the palm and insert the machine itself and put it in the groove.
This is the assembly of the machine for work.
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Fantasy machines are a design that provides fast ending, as well as for trimming boards and cutting various lumber. Fantasy machines It is used in the production of carpentry and furniture. Our company offers fantasy machines With high reliability and performance and excellent ratio price and quality.
The machine is always available.
Principle of action of a fraternizing machine:
The billet is fed to the machine with a side and presses to the slope.
Homemade machines
In order to remove the common part of the workpiece, it is necessary to submit a saw node. The saw node is located on 16 adjustable bearings.
The tracing machine is designed for cutting boards, bars and various sheet materials (MDF, chipboard, fiberboard).
It is also used to trim the edges of the unedged board and the end trimming.
Molding Machine Forma
Home / Our machines and tools / Fantasy machine
Woodworking tracing machine TsME-for
The machine tracing hinged-pendulum CME-for has a bird with a column mounted in it (9), which is rearranged by flywheel and attached to the handle (8). The columns are installed on top of the column, to one of which is attached by the electric motor (6) with a saw on its shaft. The electric motor is provided with electrodynamic braking when it is turned off.
The saw is fenced with a protective casing. The levers are interconnected and can be rotated, and the saw makes a straight movement, parallel to the table. The saw is fed by pressure on the pedal (1) with a pneumatic cylinder, which is hingedly attached to the column.
The saw feed can be performed by hand with handle. The position of the sawn material is provided by the roller table (3) by the guide of the line and the ends of the folding stops.
The Machine CME-for has the following technical data: the largest width of the sawable material is 400 mm with a thickness of up to 100 mm, the feed rate of the saw caliper up to 25 m / n, the number of double caliper strokes up to 45 minutes, the diameter of the saw 500 mm and its rotation frequency of 3000 min1, The power of the electrodel 4 kW.
The machine tracing with rectilinear displacement of the CPA-40 caliper consists of a bed with columns (11).
At the top of the column, the caliper (9) is installed with Iloy (6). The column is rearranged in height, the flywheel is attached to the handle (3). The sawing caliper is supplied with a hydraulic cylinder (10) with an electric motor (13) when pressed on the pedal (1). An electric motor is attached to the caliper, a saw (6), which has a protective fence (5) on the shaft of the grill). For the sawn material, a table (4) with rollers, guide ruler (8) and end-coded and blend stops are provided.
On the machine you can paint the materials up to 400 mm wide and a thickness of up to 100 mm at a feed rate of saws up to 33 m / min and the number of its double strokes to 30 rpm.
The diameter of the saw is 450 mm, and the speed of rotation is 3000 rpm. The power of the electric motor is 6.2 kW.
With small amounts of work for transverse and longitudinal cutting and sawing at an angle of boards, bars, plywood and wood slabs Apply the universal circular saw Ts6-2. On the bed (1), a table of 830 x 1200 m was fixed, on the front of which the guide line was installed (14), which ensures the direction of the supply of the material during its longitudinal sawing.
The table has a removable square (7), which can be moved in the T-shaped groove in the table parallel to the saw plane during the sawing of the material at an angle from 45 ° to 135 °.
Saw (10) is attached to the motor shaft, which is installed inside the bed.
Lifting and lowering saws is made by flywheel (18). The machine is attached to the table with an anti-rapid fencing. Rear in the plane of the saw disc is placed a split knife. For crossing blanks and trimming edges of shields and frames, a carriage (2) with a table (5) is provided. The carriage is mounted on the rollers, it can move along the machine (the movement of the carriage 1000 mm) along the guide (6) parallel to the saw plane and has a clamp for fixing the material. The Ts6-2 machine has such technical data: the largest thickness of the sawing material is 130 mm with a width of up to 400 mm, the greatest movement of saws in height is 100 mm, the saw diameter is 320-500 mm, the rotational speed is 2900 rpm, the power of the electric motor is 4 kW.
Imprisonment machines (Ts2K12-1, Ts2K20-1, Ts2K12F-1, C2K20F-1) are used for the finishing ending simultaneously two ends of the blanks.
Machines have a mechanical feeding of billets with transversely moving them with a feed rate of 5-16 m / min. Each of the Ts2K12F-1 and C2K20F-1 machines, in addition to two saws, is additionally equipped with two milling heads, on which format shield processing in size in length and tire with simultaneous milling of their edges can be performed. The processing of the edges of the shields, frames and boxes can be made on a two-room format-cutting machine CF-3.
For cutting on the workpiece of wood plates and plywood, circularopile multiple machines are used: CTZF-1 (three-time), CT4F (quadpile) and CTMP (single-title with software control).
For longitudinal sawing of boards or their segments on the workpiece of the desired width or thickness, round-saw cuts with mechanical feeding machines are used: rolling-disk - Caxa2a (single-channel) and conveyor - PDK4-1 (single), CDC5-2 (fivepile) and CMR -3 (decady), which provide passing processing.
A single-cutting machine with conveyor supplies CDC5-3 DK-200 consists of the following nodes: a table, a clamping caliper in the form of a box, in which spring-loaded rollers are placed, providing the clamp of the workpiece in front and rear saw.
The feed mechanism is made in the form of a conveyor from cast-iron links, a hinged roller-activated target. This chain is in engaging with the rear leading asterisk, which is driven by the variator from the electric motor.
To prevent the emission of the sawn material from the machine, a split knife is installed, and on the front of the machine there are opposite stops.
The saw support of the machine consists of an electric motor whose shaft through the coupling is connected to the spindle on which the saw is fixed. Machine CDK4-3 DK-200 has technical data: the largest width of the treated materials is 315 mm with a thickness of up to 100 mm, and the smallest length is 600 mm, the feed rate is 8-40 m / min, the saw diameter is 250-400 mm, the rotational speed of 3000 rev Min, electric motor power 13 kW.
Multi-axis cutting machines CDK5-2, the CMR-3 differ from the single-mounted presence of a block of saws installed on the same shaft.
The distance between the saws determines the width of the cutting blanks and is achieved on the shaft of the intermediate washers between the saws.
Edge-born machine with their own hands
The saw blade of the machines is driven by rotation from the electric motor through the clinorem transmission, the adjustment of the supply drive is stepless.
IN circular windows Used round flat saws with diluted teeth with a diameter of 250-500 mm and a thickness of the disk 2-2.8 mm.
The number of teeth saws ranges from 36 to 72, and the divorce value on one side can be 0.3-0.6 mm. The teeth saw for cross-saw wood have oblique sharpening for longitudinal sawing - Direct sharpening. Apply fine-faced planing saws to obtain smooth surface Woods or saws whose teeth are equipped with solid alloy plates for cutting solid wood boards, plywood, decorative plastics, wood and other plates.
Before installing the saw on the shaft, it must be checked.
The saw saw should be flat and not have cracks. The teeth of the saw must be properly divorced and sharpened. Sharpening drank and other cutting tools Machines produce highly qualified fitters on special sharpening machines using electroco-rundic grinding circles. Saws equipped with a solid alloy are sharpened on diamond grinding circles.
The edded machine is designed to remove the edge from the surface of wooden bars and boards. This operation can be done on an ordinary tape saw. But it is difficult to achieve the accuracy of processing and creating a product with the required geometry parameters.
The design of the edded machine
Before you start doing the edge with your own hands, you need to familiarize yourself with the specifics of its layout and design. This woodworking equipment is mandatory for the configuration of specialized production lines and is intended for pre-processing sawn timber in front of their grinding.
Crapping machines have a standard package. They consist of a frame that performs two functions. It contains mechanisms for sawing, as well as it can serve as a conveyor for filing blanks. An alternative option is the rigid fixation of the wooden part on the surface of the working frame.
Depending on the design features, the following types of woodworking edging machines are distinguished:
- the method of feeding materials is manual, automatically or semi-automatic. Manual models are characterized by simplicity of design, but at the same time have a small performance indicator. They are the best option for self-making;
- by the number of saws - one and double. The first are designed for one-sided processing and are used extremely rarely. The optimal result is achieved after applying double models, since the cropping occurs simultaneously on two edges of the workpiece;
- mobile or stationary carriage with pylines. For the manufacture of homemade woodworking equipment, it is recommended to make a subcutaneous carriage. This will allow you to control the processing process. But the factory models are made with a fixed carriage. This contributes to improving performance.
Additionally, in the manual woodworking machine, you can provide a system for removing cutting products - chips and wood dust. To do this, you can use a standard chips from its analogue.
The optimal power of the power plant should be from 4 kW and more. This is necessary for simultaneous processing of billets using a manual two-piece woodworking machine.
At the first stage, it is necessary to compile the design scheme of the equipment. It should include an accurate drawing, which indicates the location and main characteristics of the components of the elements. Without this, it will be impossible to make a high-quality and reliable edging machine.
The optimal option for self-making will be a design with a movable carriage. To implement it, you can use a bile or four-pic cutting unit controlled by a manual mechanism. The last edge-drying machines will be able to form two blanks in one pass. But at the same time, their work will require a powerful power plant.
Constructive elements of manual woodworking equipment:
- support frame. It will be fixed with the workpiece. It is best done welded from profile pipes of a square section. The top will be designed to move the carriage. Roller guides are attached between the side machines. With their help, you can apply blanks with a large mass. For fixing wooden parts, clamps or devices similar to them can be used;
- movable carriage. It establishes a power unit, which is connected to the drive shaft using the belt transmission. For installation discs, a special shaft should be made with the ability to change the position of the disks. Move the carriage on the guide frame is carried out using the wheels.
Additionally, the lifting unit should be provided for adjusting the depth of the propyl. Thus, it is possible to significantly increase the maximum thickness of the workpiece.
The control unit must be located in the side of the equipment. To improve the safety of the woodworking machine, it is necessary to install a shield on the carriage. So you can avoid chips in the electric motor.
To omiss the design on the homemade edge-cutting machine, you can mount two power plants. This will make it possible not to make a belt system, which will greatly facilitate the manufacturing process.
To move the carriage on the guides, you can make a long handle. Next to it, the activation / deactivation of electric motors are usually located. This will give the ability to control the processing process from a safe distance.
In addition, the following additional components can be installed on edging machines:
- line;
- pointer of the depth of propil;
- protective mechanism preventing overheating engines.
Most often for the manufacture of such applied firing components. Therefore, it is impossible to give clear recommendations on the assembly. The technology directly depends on the characteristics of compound elements.
For example, you can see the design and work of the homemade woodworking edging device:
Any woodworking enterprise from small to a large facing the problem of a large amount of waste when processing logs. Pilot machine produces a rough trimming of a log, cutting it up to a square with a square cross section, and then, if necessary, blossoming on the bars or edged board of the desired dimensions. The processing of rounded waste on the sawmaker is not rational.
However, these waste can bring a lot of benefits and additional profits. Of these, the cutting board of a small thickness, a stapper and many other useful products are made. It is for this for this that the edded machine is installed on each woodworking company.
1 Application and principle of operation
Each woodworking enterprise is trying to reduce production waste to a minimum and as much as possible to use wood. Perform these tasks allow edging machines.
Most often on the sawmills are installed equipment of domestic production, such as a data center 450, taiga, cedar and so on. In domestic conditions, it is often used by the machines made by their own hands from the girlfriend.
This equipment allows you to cut the rounded edges of the chalevka and the hill and get a cutting board. Also the edded machine allows you to dissolve boards on bars and blanks with a thickness of 5 mm. Such products are in great demand Since used in construction and decoration.
1.1 Design features
It is quite difficult to unambiguously describe the features of the design of the machine tools, since the edges-grinding machines have a large number of classifications.
By way of power engine equipment can be:
- electric;
- liquid fuel.
The sawing unit can move through the guides manually or automatically, using an electrical drive.
By the number of saws of the edded machine can be:
- single. Allows you to do one slit for one pass. To trim the second side, the workpiece must be rotated;
- two-way. In one pass, the board is cut from both sides. On the domestic market are presented models of data center 450, Taiga K2M and many others;
- multiple. One pass of material on the working surface allows you to immediately cut a chalet on the bars or boards of the desired size.
Any machine consists of the bed, on which the blanks and carriages with an engine rotating disk saws are stacked. It can cut the blanks of any length and width, which greatly simplifies the work and reduces the number of production waste.
1.2 Principle of work
In general terms, any edge-cutting unit on a wood-type wood type, taiga and other, - a single-axis, two-way or multi-step works equally. A wooden blank is stacked on the square, along which one or more disk saws moves. The carriage on which the saw rotates, Moves the machine operator manually For special handrails.
A single-paging machine Code 450 requires two passes to trim the edge from both sides. As a rule, such equipment is arranged so that the pruning can be moved by the carriage in both directions.
A two-way machine, disc saws on which rotate in different directions, produces cropping at once on both sides, thereby significantly increasing productivity.
Multi-axis edging machines are designed for sawing billets from a tree on bars or boards of the desired dimensions. On such an unit, it can simultaneously work to 14 disk saws in parallel.
A double and multi-pump edging machine type 450 or taiga type requires adjustment of the distance between the saws. This process on older models is performed mechanically, with their own hands.
New wood sawmills are equipped with electronic control, allowing you to automatically place the saws in the desired position up to a millimeter. In addition, new models of the type of data center 450 or taiga are equipped with a laser line for exhibiting billets and switching rotational speeds saw.
1.3 How does the edded machine work? (video)
2 Common Models and Manufacturers
In the domestic market, you can meet the edge-born machine of various modifications of domestic production. This is due to both the cost and quality of aggregates. Less often meet foreign models, but they cost much more expensive.
Among the singing machines on wood the most popular brands "Cedar" and "Taiga".
The two-way machine is represented by Code models 450, Taiga K2M, Avangard, etc.
The widest choice, both among domestic and among foreign manufacturers, multiple machines.
The domestic production includes multiple aggregates:
- Taiga SDM-1;
- Aster;
- Avangard;
- Stiletto and others.
Foreign manufacturers offer the following models:
- MS Maschinenbau (Germany);
- Wood-Mizer HR1000 (Germany), etc.
2.1 Make the machine with your own hands
A double unit to make with your own hands is very difficult. Yes, and it is unlikely to be needed for household purposes. Therefore, consider step by step, how to make a single saw eddow Wood with your own hands.
We note right away that the production of such an aggregate will cost quite somehow. But if you have a lot of unnecessary products from metal, old engines and other things in your home supersays, then it is quite possible to take such work.
For the manufacture of edded machine, we will need:
- Metal pipes, chawliers and corners.
- Electric motor.
- Shafts, for example, from agricultural machinery.
- Circular Saw.
- Tools for working with metal (Bulgarian, drill, welding machine).
- Connecting elements (bolts, nuts, ties).
2.2 Stages of work
To begin with, you need to make a strong, reliable, steady bed with your own hands. The poor-quality bed leads to the occurrence of vibrations, which, in turn, becomes the cause of cutoff curves and damage to the saw. For the manufacture of the desktop will fit Metal chapellery.
We will do the face with the parameters of 6500 × 2500 mm and a height of 1000 mm with their own hands. To do this, we need to weld the frame from the channels and welcome the legs to it.
The letter "P" weld the metal channel to create a carriage and weld the transverse crossbar on which the saw will move.
Install the engine. It is necessary to approach his choice especially responsibly. When using a disk saw with a diameter of 250 mm, we will need an engine capable of providing speed of rotation of at least 5000 revolutions per minute.
Krepim engine to the bed so that he rotate the saw parallel to the longitudinal edges of the bed.
All welded and bolted connections need to do with their own hands as securely as possible. Do not forget that the speed of rotation is large, and, consequently, the likelihood of serious injuries as well.
