INSTRUCTIONS AND PROPHECIES OF THE Blessed MOTHER ALIPIA GOLOSEEVSKY, Kyiv...
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The usefulness of a material can be determined based on three basic components:
Plywood meets all these parameters. In addition to the main purpose, the lining of horizontal surfaces, it can perfectly bend and be used in the construction of the so-called "inflated" or curvilinear forms. Here's how to do it in this guide.
In fact, of course, the solution to the question of how to bend plywood is not calculated up to the layer, but there is still a certain amount of truth in the title of the chapter. Let's explain: there are a number of difficulties in bending plywood, which are associated precisely with the structure of the material, as well as with the technological features of the bending process.
Namely:
Interesting to know! At home, you can also steam impregnate a small piece of plywood. For these purposes, you can use boiling water that turns into steam in a saucepan or kettle. Some craftsmen solve the problem of how to bend plywood using steam irons.
All this is real, but there are two points that must be considered:
So, how to bend plywood without any hassle?
There are two main technologies:
The second technology is much simpler, it allows you to calmly put the necessary fragment into the bathroom, or another sufficiently large container and leave it in hot water for half an hour. The effect will be guaranteed, since the wood veneer softens under the influence of water and temperature, and the plywood part acquires the necessary elasticity.
Advice! Plywood, there is plywood, there is a very high probability of delamination of the material during prolonged contact with hot water. AT this case we invite you to become an experimenter for a while.
Take a strip of plywood required thickness and soak it in the tub. Check the condition of the fragment every 5 minutes for bending, if after a certain time (within half an hour) the fragment bends normally, then this time is enough to soak the entire working fragment.
The softened part can be installed in a stationary place, attached with self-tapping screws and left to dry completely, this is if you are making a false column, a simple arch or other part that does not require additional complex structural inserts.
The arch of the arch is different, as is the curvilinear design of another curvilinear design. Often, home craftsmen resort to complex, combined solutions using overlay ornaments and other decorative elements. In this case, the entire structure is assembled into a single ensemble, and only then it is mounted and strengthened in a stationary place.
Note! In this case, much depends on the angle of the fold. If this angle is very small, then in order to achieve it, you will have to make several approaches.
The material is soaked, bent as far as possible, then left to dry completely. Then everything is repeated again until the part acquires the intended curvature.
There are several basic technologies fixing blanks after soaking.
We will not repeat them all, we will focus only on the one that we consider the most acceptable for the following reasons:
In this case, we are talking about fixing the fragment on the template until it dries completely. Making the template itself is quite simple, by the way, there are also a lot of manufacturing options.
Here is one of them:
Sometimes it becomes necessary to bend a large sheet of plywood with your own hands. This happens when making an arched vault of considerable length or other similar shape.
In this case, the following is done:
It is quite simple to bend plywood, a little patience and skills - and everything will work out (read also the article). The video in this article is ready to present you its report on the topic.
Similar content
It is hardly possible to dispute the fact that plywood is a practical and truly versatile sheet material. It is successfully used both in the manufacture of furniture and in the execution of draft construction works or finishing. Plywood boards are valued for their high spatial strength, resistance to moisture changes, and for their clear geometry.
Sometimes we need not a flat sheet, but a curvilinear shape. Fillets instead of corners are often used in furniture production and in interior decoration, which allows you to make the interior softer, more pleasing to the eye, or, for example, less traumatic.
Curved plywood is very often used when it is necessary to make curved formwork (pool bowl, porch steps, rounded concrete podium / pedestal, interfloor march monolithic stairs...). To create such formwork systems, it is often necessary to first bend plywood, and only then make a shield out of it and install it in place.
Another interesting option application of bent plywood - the formation of an arch in the interior opening. As a rule, they usually try to make arches between rooms from drywall (special 6 mm or ordinary plasterboard) and face a lot of problems. But several experienced craftsmen they prefer to use a plywood strip to create an arch, which has sufficient surface smoothness and strength so as not to use a punched corner at the corners. By the way, plywood, if necessary, is easily primed and puttied.
We all know that plywood is fundamentally different from solid edged lumber. This is sheet material, not piece. It is "assembled" from a thin wood veneer, which is oriented with fibers in different directions. There can be several layers of veneer (accordingly, the thickness of the plate will differ), which are securely glued together with special compounds of various origins. Basically, it is precisely because of the characteristics of the glue that plywood brands stand out: FSF, FK, etc.
Only when taking into account the general performance characteristics of plywood as a material and the properties of a particular sheet model can a reasonable bending method be chosen and count on a positive result. Consider the main points to pay attention to:
Heating + Humidification
This method (but only in a more technological version) is used in production. The plywood sheet is steamed and placed under a “hot” press, which, with the help of a matrix and a punch, gives the blank the necessary shape. The machine can bend a board of relatively large thickness, or several sheets of plywood at once.
When working with your own hands, you will have to be content with plywood 4-15 mm thick as a raw material. It is better if it is a sheet of the FK brand with birch veneer - it does not need to be kept in water and heated for a long time. Twenty minutes or half an hour in a warm water bath is usually enough. With the FSF brand it is more difficult, it needs to be steamed more intensively and more time. The thicker the sheet, the longer the exposure should be. People solve this problem in different ways: some build a box chamber into which they put the spout of a boiling electric kettle, others try to use household air humidifiers and various steam generators.
No matter how the process of preparing the plywood to the state of flexibility, but the sheet must be formed and fixed. Here again we have a huge field for creativity. Perfect option is to make a complete spatial matrix. You will need a counterpart - a punch. Clamping the workpiece between them, we obtain the desired shape of the product. The force required to close the mold is achieved by using threaded devices (clamps or simply studs with bolts and washers), jacks, loading, etc.
But with one-time work, the construction of an impromptu press becomes too burdensome. Therefore, you can try to bend the prepared plywood sheet on the template. The template is usually drawn from the same plywood, edged boards, timber ... The steamed sheet is laid on the form, after which it is fixed with tie-down straps, clamps or just a screwed bar.
Alternatively, to form plywood, you can use stiffeners from rolled metal (steel strip, square pipe), which already have a given radius.
Bonding multiple thin sheets
Suppose we need a curved strip with a radius of 600 mm from plywood 12 mm thick. It is not worth counting on obtaining such a radius from a 12-mm sheet to a cold one, but, for example, it is not advisable to make the desired part by heating and moistening for some reason. As a way out, you can buy plywood 4 mm thick, which, without preparation, can bend across the fibers with a radius of 1 meter or 60 centimeters. Our task will be to cut 3 strips, then, bending them, glue them together.
There are three points to note here:
Slot milling
This method is chosen when you have to work with plywood sheet more than 18 mm thick, or if you need to get a very tight bend radius. This method is so effective that it allows you to get even sharp corner. To begin with, on the back side of the sheet with an interval of 5-10 mm (the more often the notch is made, the smaller the radius can be obtained), parallel grooves are cut across the workpiece.
The cuts only make it possible to bend the plywood, but you will need to set the required radius according to the template. A very important operation here is the filling of milled grooves with adhesive mass. Since the cavities are too voluminous, sifted sawdust is often introduced into the wood glue (or resin). If the part in this place will experience intense loads, then the entire plywood zone with cut grooves, in addition to filling, is glued on top with veneer sheets.
On this, the story about the methods of bending a plywood sheet can be considered over. The input data has been received - only practice will help further. In one of the following publications, we will talk about how to bend an edged board or solid wood beam.
How to bend plywood correctly, you need to calculate with an accuracy of each layer.
Note! Impregnation of plywood parts can be carried out at home. This requires the use of a vessel with boiling water and steam.
There is another way to bend plywood sheets with an iron in steam mode. This takes into account the following details:
There is another way to bend plywood at home - in a hot water bath.
This technique is much simpler in execution, it helps to lay out the necessary fragments in a bathroom or other large container, leaving them in hot water for about half an hour. After such procedures, the effect is guaranteed, because the wood veneer under the influence of water and high temperature is able to soften without obstacles. This contributes to the acquisition of elasticity of the plywood part.
Important! The plywood sheet is prone to delamination of the material when exposed to hot water for a long time.
To avoid such consequences, you can carefully and carefully monitor the effect of steam from hot water on the material. To do this, take a strip of plywood desired thickness and soak it in the bath. Then check the part every five minutes for the appearance of a bend. If half an hour after the start of the procedure, the fragment is able to bend well, then this particular period of time is enough to soak all the working material.
The part in a softened state is installed in a specific place and fastened with self-tapping screws, then it should be left to dry completely.
If it is necessary to perform complex combinations, a number of features of this procedure must be taken into account. In this case, many moments can depend on the bending angles. If the angle is quite small, you will have to do several processes.
The material must be soaked, bent as much as possible, and then left to dry completely. This procedure is repeated for as long as it takes to acquire an element of the required curvature.
There are several basic technologies for fixing blank elements after the soaking process. To do this, consider the following features:
It will be specifically about fixing desired element on the template until completely dry. The template itself is made quite easily, and there are also enough options for its manufacture. One of them:
Large size plywood sheets are not always steamable. In this case, it is advised to make the so-called cuts in construction, which are presented in the form of cones consisting of strips. In this case, it is better to use a manual milling machine. These parts are usually made to the opposite layer without engaging it in without fail, because in this case there is a high probability of splitting the material. These tips will come in handy for those interested in how to bend 4mm plywood.
Note! For sheets 4 mm thick, the cuts should be about 2 mm deep.
Professionals advise to do large quantity cuts, which contributes to the creation of a steeper radius when bending. After the plywood sheet is clamped on the template, the outer side is glued with a thin layer of veneer. Glue is better to use epoxy or PVA. It will take about a day to dry. In this way, a workpiece that is hollow in places of bends is obtained, which is able to withstand considerable loads.
How to bend plywood, a video for review is provided below.
To obtain the desired quality result of the work performed When bending plywood, experts recommend considering the following features:
Many people wonder how to bend thick plywood. The above methods are also applied to such dimensions of the elements, taking into account the features acting on the material. A simple solution in this matter, it can be considered an intricate procedure by gluing several thin sheets of plywood, which are already flexible, into one thick sheet.
For those who want to learn how to bend plywood at home, a video is provided.
For those who don't know how to bend 10mm plywood, below is one of the common ways. Here are his main actions:
Adhering to the above features of the plywood bending procedure, the workflow at home is not difficult.
You can create many useful things from plywood: furniture, shelves, partitions, various coasters and more. However, in order for all this to be complete and attractive, it is best to give homemade products various shapes, including rounded ones. In this case, the question arises: is it possible bend plywood on your own and how to do it? To answer it, it is important to know the existing technologies and methods of this process. also often used in decoration, you can read the link.
Stages:
Plywood bending options. Specifics and invisible moments of performance in the most diverse ways. | |
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Selection of materials. In specialized points of sale, various quality sizes and thicknesses are sold plywood Therefore, it is very, very important to choose the best option. |
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Bending material by heating or sawing the workpiece. |
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Bending plywood with a large thickness. Specifications, options. |
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Tools for work. |
To get it right bend plywood, the presence of moisture and heat is required. It is also possible to use a dry version of changing the shape of a tree. These methods are applicable to plywood of any thickness, however, it must be taken into account that the thicker the material, the more time is needed to obtain the desired result. The scope of bent plywood is quite wide - from construction work (finishing spiral staircases, manufacturing the base for arches, etc.) to making furniture with curved parts.
Since this material is made by gluing thin layers of wood that are located in different directions, the resistance to bending increases. Due to this, thin plywood should be taken for work, since it has fewer layers. In production, its bending takes place on special equipment. The material is given the required plasticity, pre-finishing it with steam.
AT artisanal conditions, when repairing a living space or a private building, structures are often needed that have round shape(for example, when arranging an arch). They can be made independently from bent plywood. By implementing the technology, it is possible to obtain a very high-quality product, not paying attention to the use of the means at hand.
Plywood marketed building materials and at specialized outlets (specialty stores, shops, etc.). When selecting, you need to look at the flexibility of the material, which is performed with a thickness of 3-4 mm. Basically, it is used to make arches in doorways or when moving from room to room. After finishing, a workpiece made of this type of material is attached to the frame with self-tapping screws. These days on the market one could see such plywood Asian production. It combines an attractive price and appropriate quality. There are several options that are used to create bent structures:
This process can be done in the following ways:
If there are no conditions and opportunities bend material in the above ways, you can use an epoxy-based adhesive.
To use the superheated steam technique, some professionals make steam with a boiling kettle, less often with an iron. But since the supply of steam must be constant, it is quite troublesome to get steam in the right amount in artisanal conditions. Due to this, the first option is more common for self-obtainment. required form plywood.
Hot water should be poured into any open container - a bathtub will be most suitable, since its volume allows you to make very large bent products. The plywood blank is immersed in hot water for about 30 minutes. After this time, the wood will be able to crack down on the required amount. A wet workpiece will easily change its shape, but you need to take into account that if you need to bend the plywood to a large angle, general process will have to be done in stages:
However, it is necessary to take into account the fact that when soaking the workpiece, it can exfoliate. For example, if the plywood thickness is very small, it may take 4-6 minutes to bend it. In most cases, an iron is used. The wetted material is ironed with a heated iron and immediately it is given a mandatory shape, after which it must again be wetted and ironed with a heated iron.
In order to process a large plywood sheet with steam on your own, there are absolutely not always suitable conditions. In such a case, to obtain the desired result, cuts are made in the material according to the type of strips that have the shape of a cone. For such work, it is used hand power tool with a cutter installed on it.
Such cuts must be made very carefully, otherwise chips may appear on the material.
For a workpiece with a thickness of 4-5 mm, the depth of similar cuts should not be more than 2 mm, and their number depends on the steepness of the required bending radius. In other words, the larger it is, the more cuts will be needed.
After that, the material is clamped on the template. The layer located on the outside is pasted over with a strip of veneer, for which epoxy-based glue or even PVA is used. Plywood dries in about a day. The result is a hollow billet capable of holding fairly large loads.
Workpiece fastening. Video
In order for the form of plywood to be stable, it must be attached. This work can be done in several ways:
The first method is completely understandable, however, the construction will need to be verified, since plywood in the process of cooling, it may slightly deviate from the required angle. The second method involves the use of a template, which can be used for almost any design with the desired fold angles for the future part. The most commonly used do-it-yourself fiberboard template. If it is necessary to make an arch, then the steamed blank can be put directly in place by clamping it with self-tapping screws in the opening.
Steel templates can be used to fasten plywood. They bend at the same time as the wood. A similar technique is used to create large parts with a curvilinear shape. The steel strip is attached to the plywood before lowering into the bathroom. After that, it is bent simultaneously with the blank sheet. Detachment occurs only after the final drying of the workpiece.
When using the load to fix the material, you need to be careful and try to make it equal in width to the workpiece sheet. If this is not the case, then only the part of the plywood that was equal to the width of the load will be bent. Such options are used for wood with a thickness of no more than 2 cm. Moreover, you need to take into account that different types of wood bend in different ways. Himself big effect can be achieved if plywood was made of ash, walnut or beech. Professionals do not recommend using oak, maple or larch blank sheets for plywood bending. Basically, for a tree, compression by 25-33% can be realized, and tension by 1.5-2.5%.
If it was required to make a bent product from plywood with a thickness of 1.5 to 2.2 cm, then, basically, the option of cutting its surface with a cutter is used. The depth of the cut should not be more than half the thickness of the material sheet. It reaches the layer with the opposite direction, but does not sink into it. Otherwise, the workpiece will split. There is no clear definition for the width of the slot, as it can be very different. There may well be an effect when the bending angle on one side of the material is greater than on the other. A similar option can be used to make the walls of the boat.
The plywood is bent to the desired angle and clamped into the mould. A strip of veneer is glued on top. Drying - 24 hours. The gluing procedure itself is possible both with cuts outward and inward - the degree of rigidity of the part will not change from this. Just in the first version, there are voids.
There is another option for obtaining products from thick plywood - gluing. In this embodiment, a bent workpiece is cut with an allowance of 2-6 mm from a thin material. In simple terms, a pattern is formed that is superimposed on the sheet so that the finished part alternates elasticity and direction of the veneer to obtain the desired rigidity. Layers of plywood should be glued together using an epoxy composition, after which the workpiece is clamped with clamps for a day, which will add to it the necessary shape. When the product is completely dry, it will need to be sanded and grind off all the irregularities along the edges.
For getting good product the main thing is to make such advice as:
In order to get a sufficiently difficult bent structure, it is better to ask professionals with qualified tools, experience and abilities.
You can personally bend various parts from plywood. To do this, just choose one of the above options, which is most suitable for you. However, you need to learn that for this you will have to purchase very high-quality material.
Wood-laminated board, better known to us as plywood, has found wide distribution, as in finishing work as well as in the furniture industry. And one of her the most unique properties is the ability to create almost any bend. This allows you to create unique aesthetic designs and use the material more efficiently.
In this article, we will look at how plywood bending occurs in industrial and domestic conditions.
What is a wood-laminated board? This is a collection of thin sheets of wood, veneers glued together with a special composition. In this case, tree species such as birch, alder, beech or pine are most often used.
This feature of the structure gives this material the following advantages:
Tip: for outdoor use, it is recommended to use special plywood with increased moisture resistance of the FSF brand.
The phenol-formaldehyde resin used in it for gluing veneers is much more resistant to dampness and temperature extremes.
There are two ways to bend plywood, which we will analyze in detail.
Tip: When using either method, do not place top veneer fibers across the curve.
This can cause breakage.
This technique is most suitable for production and is as follows:
You won't find home necessary equipment and therefore can be limited to the following actions:
The method is quite good, but you need to remember that it requires both production case, and in home production of the presence of precisely thin veneers. If you already have it ready, then proceed to the description of the next method.
A thick piece just won't bend. It needs to be given a special treatment to soften the material and make it more pliable. And only after that you can bend the plywood by placing it in a pre-prepared curvilinear template.
The following types of processing are possible:
You can bend the pliable material after the following ways:
The above methods can achieve any smooth shapes that will hold firmly after the workpiece dries. So you can create arches in doorways and rounded corners between walls. But especially wide application to date, the bending of plywood sheets has received in the production of furniture.
This allows:
Wood-laminated board is an excellent finishing as well as furniture material. Lower cost and improved specifications make it a serious competitor to classic wood. And what is especially remarkable, and what a tree can by no means boast of, is its amazing ability to bend in the most unimaginable forms giving the interior a special aesthetic.
The video in this article will be able to provide you with additional information that is directly related to the materials reviewed.
Use materials and achievements of modern technologies!