Homemade door hinges. DIY door hinges

Hinges are accessories, which a few years ago were an unremarkable unit of one option. Now the situation has changed and this fitting may be different. Hinges are needed to open and close doorways. There are several options for mounting door hardware, the methods directly depend on the type of door. To carry out these works, some skills, a suitable tool and an understanding of a certain sequence of actions are required. Most often, hidden hinges are chosen, as they are almost invisible and thanks to this everything looks more attractive. Insertion of loops of a closed sample is available to any master.

Hinge options for interior doors

There are currently five options for door canopies. Each of the options has its own specificity and strengths. You can find and purchase the following types of awnings:

• straight or card - simple classic, with special side plates;
• corner - similar to the first, classic canopy with a slight difference in the shape of the plates, most often installed on pendulum structures;
• "invisible" - special mechanisms that are recessed into the door leaf, most often used on expensive doorways;
• reversible - there are no plates here, but only pins on a special reversible axis;
• Italian - equipped with a special hinge, installed on European doors.

All interior hinged structures are divided into universal and those that have a certain direction: right and left-handed.

As for the loop option, they are:

• mortise;
• invoices;
• screw-in.

DIY hidden door hinges

Most often, the invisible version of the loops is a priority, as it allows you to make the object aesthetically attractive. The installation of this fitting is a little more complicated than the consignment note, it also requires more time, but if desired and with some skill, it is possible to install the hinges quickly and correctly with your own hands.

The advantages of this option are:

• Reliability and safety - thieves will not be able to enter the room due to the fact that they cut off the loops, as is the case with overhead options, hidden loops are hidden from outside encroachment.
• High strength - the product easily withstands the weight of the structure itself, made of metal or wood material.
• Practicality - products can last for decades with proper care.
• External attractiveness - when the doors are closed, the hinges are not visible, this allows you to maintain the aesthetics of the appearance.
• Great variety - you can choose from canopies that can withstand heavy loads or small designs for doors in the closet.

The disadvantage of this method is the fact that installation is not easy and requires some effort. In addition, there are a number of weaknesses of this product:

• A hidden canopy is expensive compared to other options. But even among the category of hidden interior structures, you can find those that are higher or lower. It should be understood that the quality of the hinge directly affects the price of the product.
• Unfortunately, there are a large number of fakes on the market, as a result, you can buy low-quality goods and lose money.
• A noticeable disadvantage is the fact that not every canopy can be dismantled if necessary.
• Due to the large depth of drowning, it is not always realistic to install this type of canopies.

Installation of hinges of the hidden option on the door

If you do not delve into the features of mounting the door structure, then mounting the hinges of the hidden option is simple and straightforward: you need to cut out a niche and insert the mechanism, then securely fasten it and start using it. But in reality, things are a little more complicated.

Installing hidden hinges with your own hands is not entirely easy. It is necessary to stock up on the tools necessary for the work. in addition, there is an instruction in which all the steps are prescribed, following the recommendations of specialists allows you to quickly and efficiently install the mechanism. The following tools and elements are required for installation:

• "invisible loops";
• fasteners for mounting;
• simple pencil;
• yardstick;
• sharp knife;
• chisel;
• screwdriver;
• screwdriver;
• hammer.

First of all, you need to make a hidden basting. It is important to consider in which direction the door will open, at what level the hidden door hinges will be located. This is not at all blindly following the requirements for show, in fact, it will affect the usability, durability of the blade and consumables. To slow down the opening of doors, experts advise installing special stoppers. In this case, the door will not hit the adjacent furniture or wall.

The number of hinges depends on the features of the door: material, weight, purpose. A classic door requires the installation of two hinges, this is enough. A door made of heavy wood species has a different weight, so a couple of hinges will not be enough, you need to install three elements. Two are installed near the floor and the top of the doorway. The third loop is located in the center of the side canvas. All attachment points are marked with a pencil. It is necessary to calculate the depth of the excavation in advance.

How to install concealed awnings

As already mentioned, depending on the weight and size of the door, the number of hidden loops is planned. The markup has certain stages, they can be displayed in the following order:

• at a distance of twenty to twenty-five centimeters from the top and bottom, a mark is placed for future loops; for convenience, you need to mark with a simple pencil;
• to the place of the future location of the canopies, it is necessary to attach loops and circle their contours;
• when installing the third loop, it is placed strictly in the center, at an equal distance between the first and second;
• two contours are immediately noted, the inner one for the canopy and the outer one for the overlay.

Marking the door, namely the door frame, is considered a daunting task. Like any other process, door marking has its own order and looks like this:

• the accuracy of the door leaf is measured using a building level, fixed with wooden wedges;
• now it is necessary to mark the places of insertion of loops;
• the loops are circled with a pencil to indicate their attachment point.

To avoid mistakes, you need to carefully carry out the insertion process. Holes must be made after several checks of the correctness of the future location of the hinged hinges of the hidden option.

How to decide on the choice of invisible loops

The hidden mechanism is a kind of stealth, equipped with a hinge, equipped with two elements connected by a screw. To make the right choice when buying hidden mechanisms, you should listen to the recommendations of experts:

• before purchasing a mechanism, you should study their features, if they are not universal, then you need to decide on the sides of attachment - right or left;
• if the hinges are inexpensive, then most likely the manufacturer saved on the regulation mechanism;
• when installing heavy doors, it is not worth putting the issue of savings at the forefront;
• when installing a door in a new building, it is necessary to purchase a copy with adjustment so that when the house shrinks, it is possible to correct the misalignment of the door, which will happen in any case;
• when installing canopies with adjusting screws, there will be no problems with the drift of large-sized objects - the angle of rotation of the sash can reach 180 degrees;
• it is necessary to choose hinges based on the characteristics of the door.

Door frame how to properly install hidden hinges

The first step to install the mechanism is milling. This is the creation of shallow recesses for drowning the elements of the loops. It is possible to make such connectors with your own hands using a hammer and chisel. The main requirement for the recess is accuracy and correct size. The depth of the notch depends on the thickness of the loop, and if a shallow one can be expanded, then it will be very difficult to fix an excessively deep one.

A drill makes a recess along the contour circled with a simple pencil. There is no need to rush, the result depends on the regularity of actions. It is necessary to make recesses in the sash and in the box. This work takes no more than forty minutes. The hinges are installed in the cleaned recesses. This involves the following actions:

• the canopy is immersed in a specially made hole, you need to make sure that the part fits snugly and takes its place;
• recesses are made under the screws with a special tool - a screwdriver;
• loops must be inserted into the recesses obtained and tightened, care must be taken not to skew the loop.

If necessary, it is important to adjust the "invisible" hinges. In this case, you can check the functioning of the door and make sure that the “invisible” hinges are correctly positioned.

DIY hidden hinges for doors, adjustment

Adjustment features depend on the type and version of the hinge. Although there is a wide range of concealed mounting hinges on the market, they all have the same adjustment option and design. To adjust the hinges, follow these steps:

• the overlay is removed from the loop, this allows you to expose the adjusting mechanism;
• to change the vertical skew of the door, you should turn the bolt, this manipulation can be done using a special hex key;
• under the panel of the mechanism there is a screw with which the surface of the canvas is adjusted.

Expensive and complex designs have a difficult adjustment mechanism in three directions at once, and this makes it possible to create ideal conditions for operation and quality of service.

It is necessary to avoid the situation when the hinges are bought immediately before the installation of the product. Such purchases can be made in a hurry and without taking into account many features, which will negatively affect the durability of the door. It is recommended to buy hinges in parallel with the purchase of the door, in order to take into account its dimensions and weight, and choose the color of the hinges. And although they are called hidden and partially recessed, they are visible when the doors are open, so it is advisable to select a shade.

Also, you should not purchase a mechanism of unknown origin or chase cheapness: the hinges ensure the reliability of opening and closing the door.

You can make installation easier and faster with the help of a special template. This will help avoid mistakes when basting.

How to hide door hinges, mechanism requirements

There are certain requirements for fittings. Most importantly, they must withstand mechanical stress. Since the door material can be different, canopies are divided into three main categories:

• for doors up to sixty kilograms of weight;
• for a one hundred and twenty kilogram door;
• for massive structures weighing up to two hundred and fifty kilograms.

If the door has an even greater weight, individual fastening structures are made. There are a number of requirements for loops:

• they must be strong, reliable, easy to install;
• the form must be made in such a way that the fastening is as reliable as possible;
• it must be borne in mind that during the service life the door can open half a million times, so the material must be appropriate;
• prioritize the use of hinges made of aluminum, hard plastic or metal - depending on each specific situation;
• parts must be coated with anti-corrosion preparations.

If you still have questions about how to make a choice and install flush-mounted hinges with your own hands, watch the video. There you will find answers to all questions. Installing flush-mounted hinges on your own is realistic if you follow the recommendations and prepare the necessary tools. The use of such mechanisms will allow you to enjoy the quality and aesthetics of the product.

We urgently needed a hinge on the iron door from a square pipe to the utility room. I didn’t find it in the workshop, but I didn’t want to go to the market at all, and then I figured out how to easily and quickly get out of the situation. In addition, the time spent replacing a conventional loop with a homemade knot is so small (literally 2-3 minutes) that every homemade lover should certainly know this method.

What do we need

Materials:

• Threaded stud (with a large pitch) with a diameter of 12 mm and a length of 5-7 cm;
• 4 nuts with stud thread.

Instruments:

• Welding machine.

Preparing an impromptu loop

At the edges of the stud, we twist two nuts per side. We arrange them so that the extreme ones are no further than 5 mm from the end of the hairpin. In this case, the inner nuts should not come into contact with the outer ones - the same interval should be left between them.

During the operation of a home-made hinge, the axle loads will be minimal, so you should not worry about the fact that sooner or later it will fail - the connections will remain operational until they completely rust.

We weld the loop

We expose the iron structure (for the convenience of work, it is better to give it a horizontal position). We impose a homemade loop in such a way that its axis is between the edges of the pipes of the future door and its frame and is parallel to them. We perform welding work as follows: we connect the lower nuts at both ends of the hinge to the frame, and the upper nuts to the movable door. This will ensure maximum reliability and resistance to stress.

It is worth making a slight inaccuracy and welding the hinge at a slight angle with respect to the frame and the door leaf, as the whole idea becomes a waste of energy and translation of materials. Such a hinge will not last even a day - it will be enough just to open the door several times, and the skew will make itself felt by tearing off the welded nuts. Therefore, when performing work, it is necessary to observe high marking accuracy and it is better to use a substrate for the pin so that the correctly aligned hinge does not move during welding.

Safety

Working with a welding machine implies the presence of personal protective equipment, and a welding mask is not its only attribute. On the hands should be mittens (gloves), and the welder himself - in a work jacket.
The result is a great joint that will last just as long as the original loop.

High-quality fittings are an important condition for long-term and stable operation of the door system. You just need to get the right size hinges. If those are not available, home-made hinges will come to the rescue, which are made independently, taking into account the parameters and weight of the sash. To do this, prepare the tool and materials.

Loop made by yourself

Why choose homemade?

Many people refuse industrially made fittings in favor of home-made ones for several reasons. Such products:

• Withstand a significant load. What is relevant for garage doors and massive doors;
• Have the required size. If the parameters manufactured in industrial conditions are standardized, then when manufacturing on their own, they choose the size that is required;
• They have a high level of reliability, since the fittings manufactured for themselves have a high level of strength compared to those produced in the factory. You can always choose a material with high mechanical properties and greater thickness.

We make loops with our own hands

The loop making process is simple. In order for the fittings to turn out to be of high quality, it is necessary to be able to perform various types of work on their own.

We prepare tools and materials

To make high-quality fittings at home, prepare the right tools, materials and equipment. The following tools and equipment must be available:

• Tape measure or other measuring tool. Sometimes you can get by with a regular ruler, but in this case it must fully comply with regulatory requirements;
• A marker that writes on metal. Instead of a marker, you can take chalk;
• Hacksaw with metal blade. Those who know how to use a grinder can use this equipment if it is available;
• File;
• Hammer;
• Welding machine with suitable specifications, as well as personal protective equipment that is necessary for welding.

Cooking tool

Also prepare:

• Metal plate 2-3 mm thick;
• Pipe section;
• Steel rod. Its diameter is consistent with the inner diameter of the pipe section. The rod is chosen so that it fits inside the pipe with a slight interference. It is better to refuse a rod, the size of which is smaller than the internal dimensions of the pipe.

When choosing a material, pay attention to its characteristics. The plate, tubes and rod must be capable of withstanding the applied operating load.

Manufacturing sequence

Initially, two pieces of pipe are sawn off. The total length depends on the size of the door leaf. So if it is 11 cm, you need to prepare the first piece of pipe 5 cm long. Before cutting the pipe to the desired size, carefully mark it. You will also need a piece of pipe, the length of which is 1 cm longer, i.e. - 6 cm. As a result, the total length is 11 cm.

After sawing off, burrs often form on the metal surface, which can cause injury during installation work. To prevent this from happening, remove the defects with a file. Wear gloves to avoid injury to your hands. Process on both sides.

Once the tubes are ready, prepare the rod. Its length is equal to the total length of the pipes, that is, 11 cm. For this, marking is applied to the surface of the bar and sawed off. The cutting line must be perpendicular to the conditional axis of the bar.

Having cut the rod and pipes to size, they are connected together. To do this, a bar is pressed into the sleeve. As soon as the sleeves take their place, the plates are prepared. Their size is coordinated with the dimensions of the door and the dimensions of the manufactured hinges. There should be two such plates, and they have the same length. This completes the preparatory phase. Moving on to welding.

After making sure that the bar has taken the desired position inside the sleeve, the ends of both tubes are welded. This eliminates the displacement of the rod inside the pipe during operation.

The plates are then welded to the sleeves. They are located perpendicular to the conditional axis of the sleeves. To do this, the plates are first grabbed, and then, after making sure that they are in the correct spatial arrangement, they are finally welded.

decoration

To make the manufactured loops look beautiful, they are painted or galvanized. Both of these options allow you to give the surface a beautiful appearance, as well as protect it from external negative influences. To do this, the thickness of the applied coating must be sufficient for specific operating conditions.

After decorating, the fittings look almost the same as those sold by official manufacturers. In this case, you can always choose the color of the product that you want. So if you can find accessories on sale, usually black, then self-made hinges can be painted in any suitable color.

Finished fittings

Hinge installation

After the fittings are completely ready, they are installed. To do this, one plate is screwed to the sash, the second - to the door leaf. Fastening is done in such a way that the plate with the upper sleeve is screwed to the door, and the second part to the vertical post of the box. During installation, the manufactured loop is assembled into a complete product.

Hinge installation

To prevent seizing during operation, a lubricant is added between the mating surfaces. The amount of grease should be sufficient to allow the pin to rotate easily inside the sleeves.

Fittings installed

Other options

Not everyone can boast of having a welding machine at home. For others, such products turn out to be an expensive option, which is a pity to install on a light door. In this case, the necessary fittings are made from improvised materials. Which option will be suitable depends on the size of the door leaf, and the material of the door leaf.

To do this, prepare the conveyor belt and metal plates. Their thickness can be relatively small. You can take metal, the thickness of which is not much greater than the thickness of the sheets that are used in the manufacture of cans. To fasten the fittings, prepare nails, the length of which is 4 - 5 cm.

Installation of hinges is carried out by placing the canvas in the doorway. Between the vertical post and the door leaf, leave one centimeter on the side where the hinges are located. Having fixed the position of the door, the hinges are nailed. To do this, first place the conveyor belt, and on top - metal plates. The conveyor belt in this case acts as a flexible element that provides opening and closing of the sash.

Such fittings are suitable for light doors that are installed at the entrance to a chicken coop or a place where rabbits are kept. Their distinctive feature is the absence of creaking during operation, as well as the possibility of operation without lubrication.

Thus, everyone can make loops on their own. These fittings are suitable for garage doors and front doors. If you approach the manufacturing process responsibly, you can make your home a real fortress. High-quality and durable fittings withstand external loads, and at the same time have an aesthetically attractive appearance.

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In the process of manufacturing an aircraft model, you need to buy or make your own hinges for hanging the rudders. The easiest way is to buy in a store if the store is around the corner. But what if there is nowhere to buy? This is where a modeller is not a modeller, if he cannot make simple and reliable loops for his aircraft on his own! Here I will give a few examples of making hinges for hanging rudders.

1. Homemade, very strong hinges:

You will need 0.3mm thick sheet metal from Beck^s cans and a paper clip d = 1mm. All we need is to cut the blanks to the sizes we need.

and assemble the structure as in the photo. It is better to make several holes in the cheeks of the loops, so that the home-made loops for the aircraft model would hold better.

But these were on my 1.5 meter pilotage:

2. Homemade dropper loops:

New-style droppers, with thin, transparent tubes, are best suited. We just cut off the segment we need, cut it in half lengthwise and paste it. Great for light foams and small balsa models.

Such loops do not have a large backlash, but as practice has shown, this is not critical and does not at all affect the flight performance of the aircraft model. These loops cannot be used for winter flights, they tan, increase the load on the servo and can simply break!

Make loops inexpensively.

Sometimes you need a loop or two, but the store has the wrong size and shape, not heavy enough, and they are too expensive. I figured out a way to make my own loops the way I want them with very little time and money.
Nomenclature: The flat parts of the hinge, the parts that are attached to the door and its jam are called leaves. Hinge does not require explanation. A round tube that contains a hinge pin is hinge body.
Instruments
Drilling machine
Drill
Step drill, or countersink cutter, etc.
Drill bit 3/16 inch
Angle grinder with metal cutting disc
Welding spring clips
aluminum corner
Vise
materials
1/8" x 1/2" mild steel
3/8 inch steel rod
3/16 inch steel rod

I do the main loop.
The parts are in two pieces: a 1/8" x 1/2" steel rod 1 1/4" long each, a piece of 3/8" steel rod 1 1/16" long and approximately 1 5/16" 3/. 16" steel rod.
The 1/8" x 1/2" stem can be adjusted in size if the loop needs to be raised or moved in any way.

Step 2: Workout

Drills tend to deviate from the center. A 3/16" drill with a countersink in the center of the cutter, or a turning drill, or a 3/16" tipped step chisel provide more rigidity and greater starting accuracy. Once the exact hole has been started, the drill can do the rest of the job.
I made a notch in a piece of 2" wood and clamped a 3/8" shank into it to keep the shank upright while drilling.
Another option is to use a metal tube with a hole already made. Tension pins are available in stores and will work just fine. The 5/16" tension pin has an inner hole that is just under 3/16" in diameter. But this adds to the cost of making the loop.

Step 3: First welds

I used a 1 1/2" x 1 1/2" piece of aluminum angle to hold and install the welding sheet metal onto the 3/8" hinge body stem. The end of the leaf on the left of the photo is placed 3/16" or half the diameter of the 3/8" stem above the bottom of the inside corner. The other part of the sheet will act as a spacer for the welder. See second photo.
I dropped a 3/8" rod into the corner of the aluminum corner and welded the first sheet to the hinge body. See third photo. I attached the welded sheet to a flat aluminum surface with a spring clip. I welded the second sheet to the hinge body.
(The second photo has a text box, but it doesn't show up. Click on the photo and you can access the text box.)

Step 4: Weld the leaves on the underside

For strength, I reversed the assembly and welded the ends of the leaves to the hinge body. Sand the weld balls so that they are flush with the face of the leaves on the underside.

Step 5: Cut the loop in half

The leaves are 1/2" wide each and the body is 1 1/16" long. The extra 1/16" is for waste when the two halves of the hinge are cut with a cut-off wheel on an angle grinder. Try to cut straight to the body for the hinge to work smoothly. Make corrections with a meat grinder.

Step 6: Weld the hinge rod to the half of the rod

Mark about 1/8 inch of the pivot pin to extend beyond the lower body. Weld it in place. Slip the other half of the buttonhole onto the buttonhole shaft. Cut the hinge pin lengthwise and cover the top edge of the hinge pin.

Step 7: Finish and Use the Door Hinge

Sand down any rough or sharp edges. Drill mounting holes for screws on the leaves. Align the pivot pin with the pivot between the two attachments. Drill holes for the screws and install the hinge.
The loop does not need a cap on the upper end of the hinge pin. The user may wish to remove one hinged panel from another. If both hinges are located with the open end of the pin up, one panel can be removed from the other. Or, the open end of the lower hinge can be installed so that it is up. The top hinge can be installed with its open end down. This arrangement joins the two panels together.