Work adjuster of cold forging equipment. Specialty - adjuster of cold forging equipment

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Unified Tariff and Qualification Directory of Works and Professions of Workers (ETKS), 2019
Part No. 1 of issue No. 2 ETKS
The issue is approved by the Decree of the Ministry of Labor of the Russian Federation of November 15, 1999 N 45
(as amended by the Order of the Ministry of Health and Social Development of the Russian Federation of November 13, 2008 N 645)

Cold forging equipment adjuster

§ 42. Adjuster of cold forging equipment of the 3rd category

Job Description. Adjustment of eccentric, friction and crank presses with a force of up to 1 MN for cold stamping of parts and products of varying complexity, as well as presses with a force of more than 1 to 3 MN for cold stamping of simple and medium complexity parts and products. Adjustment of single-impact cold heading, nut punching, nailing and universal bending machines and presses, heading machines for rivets, screws, wood screws and other products. Adjustment of cutting machines, press shears, vibroshears and other shears. Assembly, disassembly, installation and adjustment of simple punching and punching dies and testing after adjustment. Adjustment of speeds of conveyors of varnishing machines. Determination of the suitability of stamps for work. Briefing of punchers of the serviced area. Participation in the maintenance of equipment.

Must know: device and rules for setting up serviced equipment and used stamps and fixtures; techniques for setting up presses and automatic machines and methods for installing stamps; technical requirements for manufactured products; purpose and conditions for the use of control and measuring instruments, special and universal devices; rules for the use of coolants and lubricants; tolerances and fits, qualifications and roughness parameters.

§ 43. Adjuster of cold forging equipment of the 4th category

Job Description. Adjustment of eccentric, friction and crank presses with a force of more than 1 to 3 MN for cold stamping of parts and products of varying complexity, as well as presses with a force of 3 to 10 MN for cold stamping of simple and medium complexity parts and products. Adjustment of double-shock cold heading and punching machines for heading blanks of bolts, rivets, screws and other products with cylindrical heads, heads with a mustache or square subheads. Assembly, disassembly, installation and adjustment of punching, drawing and bending dies of medium complexity and testing after adjustment. Adjustment of automatic, semi-automatic lines and automatic presses for cold stamping of various complexity parts and metal products of various profiles. Ensuring the smooth operation of the line. Adjustment of captures of industrial manipulators (robots) with program control.

Must know: the arrangement and kinematic diagrams of the serviced equipment, the interaction of the mechanisms of automatic, semi-automatic lines and automatic presses; arrangement of used stamps, special and universal fixtures and instrumentation; arrangement of typical industrial manipulators; rules for checking manipulators for operability and positioning accuracy; system of tolerances and landings, qualifications and roughness parameters.

§ 44. Adjuster of cold forging equipment of the 5th category

Job Description. Adjustment of eccentric, friction and crank presses with a force of 3 to 10 MN for stamping parts and products of varying complexity, as well as presses with a force of more than 10 MN for cold stamping of simple and medium complexity parts and products. Adjustment of multi-impact cold heading and punching machines with program control. Adjustment of multi-position, combined, calibration cold heading machines for heading complex products. Adjustment of special hydraulic presses for drawing parts from metal blanks. Assembly, disassembly and adjustment of drawing, punching, cutting, forming, combined and bending complex dies and testing after adjustment. Adjustment of calibration, straightening, sharpening and drawing machines and mills. Adjustment of automatic, semi-automatic lines and automatic presses and automatic machines with program control for cold stamping of simple and medium complexity parts and metal products of various profiles. Trial processing of parts and delivery of their quality control department. Adjustment of individual units of industrial manipulators (robots) with program control.

Must know: design, methods of checking for accuracy and device of serviced equipment; adjustment techniques for serviced presses and automatic machines; design and installation methods of all kinds of stamps and fixtures; technical requirements for manufactured parts on serviced presses; design features of repaired dies; circuit diagrams of the serviced equipment; arrangement of various industrial manipulators; the principle of operation of automatic controls and circuits for connecting to the network.

§ 45. Adjuster of cold forging equipment of the 6th category

Job Description. Adjustment of eccentric, friction and crank presses with a force of more than 10 MN for stamping parts and products of varying complexity. Adjustment of presses for pressing in and pressing out wheel pairs of rolling stock. Assembly, disassembly, installation and adjustment of perforated, forming and combined complex dies and testing after production adjustment Adjustment of multi-position, combined, calibration, cold heading machines for upsetting complex products. Adjustment of automatic, semi-automatic lines, automatic presses and automatic machines with program control for cold stamping of complex parts and metal products of various profiles. Disassembly, adjustment and assembly of complex components and devices of control systems. Adjustment of presses for stamping parts from precious metals and alloys with tighter tolerances. Adjustment and adjustment of manipulators (robots) with program control.

Must know: design, methods of checking for accuracy and device of serviced equipment; techniques and methods for setting up serviced presses; technical requirements for manufactured parts on serviced presses; design, kinematic diagrams of automatic, semi-automatic lines and automatic presses; methods of adjustment, repair and installation of equipment.

Requires secondary vocational education.

§ 42. Adjuster of cold forging equipment of the 3rd category

§ 43. Adjuster of cold forging equipment of the 4th category

§ 44. Adjuster of cold forging equipment of the 5th category

§ 45. Adjuster of cold forging equipment of the 6th category

Requires secondary vocational education.

\Standard job description of the Adjuster of cold forging equipment of the 5th category

Job description of the Adjuster of cold forging equipment of the 5th category

Job title: Adjuster of cold forging equipment of the 5th category
Subdivision: _________________________

1. General Provisions:

Subordination:

Adjuster of cold-forging equipment of the 5th category directly reports to ..............................................
Adjuster of cold forging equipment of the 5th category follows the instructions.................................................................. ...........

(instructions of these employees are carried out only if they do not contradict the instructions of the immediate supervisor).

Substitution:

Adjuster of cold-forging equipment of the 5th category replaces .............................................. ...............................................
The adjuster of cold-forging equipment of the 5th category replaces .............................................. ................................................

Recruitment and dismissal:
The adjuster of cold forging equipment is appointed to the position and dismissed by the head of the department in agreement with the head of the department.

2. Qualification requirements:

Must know:

design, methods of checking for accuracy and arrangement of serviced equipment
methods of setting up serviced presses and automatic machines
design and installation methods of various stamps and fixtures
technical requirements for manufactured parts on serviced presses
design features of repairable dies
circuit diagrams of the serviced equipment
device of various industrial manipulators
the principle of operation of automatic controls and circuits for connecting to the network.

3. Job responsibilities:

Adjustment of eccentric, friction and crank presses with a force of 3 to 10 MN for stamping parts and products of varying complexity, as well as presses with a force of more than 10 MN for cold stamping of simple and medium complexity parts and products.
Adjustment of multi-impact cold heading and punching machines with program control.
Adjustment of multi-position, combined, calibration cold heading machines for heading complex products.
Adjustment of special hydraulic presses for drawing parts from metal blanks.
Assembly, disassembly and adjustment of drawing, punching, cutting, forming, combined and bending complex dies and testing after adjustment.
Adjustment of calibration, straightening, sharpening and drawing machines and mills.
Adjustment of automatic, semi-automatic lines and automatic presses and automatic machines with program control for cold stamping of simple and medium complexity parts and metal products of various profiles.
Trial processing of parts and delivery of their quality control department.
Adjustment of individual units of industrial manipulators (robots) with program control.

p. 1 Job description Adjuster of cold forging equipment
page 2 Job description Cold forging equipment adjuster

4. Rights

The adjuster of cold-forging equipment has the right to give instructions to employees subordinate to him, tasks on a range of issues included in his functional duties.
The adjuster of cold forging equipment has the right to control the fulfillment of production tasks, the timely execution of individual orders by employees subordinate to him.
The adjuster of cold forging equipment has the right to request and receive the necessary materials and documents related to the issues of his activities and the activities of his subordinate employees.
The adjuster of cold forging equipment has the right to interact with other services of the enterprise on production and other issues that are part of his functional duties.
The adjuster of cold-forging equipment has the right to get acquainted with the draft decisions of the enterprise's management regarding the activities of the Division.
The adjuster of cold forging equipment has the right to propose for consideration by the manager proposals for improving the work related to the duties provided for in this Job Description.
The adjuster of cold forging equipment has the right to submit proposals for the consideration of the head of the proposal to encourage distinguished employees, to impose penalties on violators of production and labor discipline.
The adjuster of cold forging equipment has the right to report to the manager about all violations and shortcomings identified in connection with the work performed.

5. Responsibility

The adjuster of cold-forging equipment is responsible for improper performance or non-performance of his job duties provided for by this job description - to the extent determined by the labor legislation of the Russian Federation.
The adjuster of cold forging equipment is responsible for violation of the rules and regulations governing the activities of the enterprise.
When transferring to another job or dismissal from the post, the Cold Forging Equipment Adjuster is responsible for the proper and timely handing over of cases to the person entering this position, and in the absence of such, to the person replacing him or directly to his supervisor.
The fitter of cold forging equipment is liable for offenses committed in the course of its activities - within the limits determined by the current administrative, criminal and civil legislation of the Russian Federation.
The adjuster of cold forging equipment is responsible for causing material damage - within the limits determined by the current labor and civil legislation of the Russian Federation.
The fitter of cold forging equipment is responsible for compliance with the current instructions, orders and orders for the preservation of trade secrets and confidential information.
The adjuster of cold forging equipment is responsible for compliance with internal regulations, safety and fire safety rules.

This job description was developed in accordance with (name, number and date of the document)

Head of structural

Added to site:

1. General safety requirements

1.1. Persons at least 18 years of age who have completed professional, special training and knowledge testing, have 1 qualification group in electrical safety, have passed introductory and primary instruction at the workplace, internship and admission to independent work in the prescribed manner, are allowed to work independently on installing and adjusting stamps.

Repeated briefing is carried out at least 1 time in 3 months.
Re-testing knowledge on labor safety is carried out at least once every 12 months.

1.2. Comply with the internal regulations of the enterprise on the territory of the enterprise. Be alert to moving vehicles and working lifting machines.

1.3. Do not turn on or stop machines, machines and mechanisms on which you have not been entrusted by the administration (except in emergency cases).

1.4. Observe the work and rest regime established at the enterprise. Normal working hours may not exceed 40 hours per week. Lunch break 30 min. total rest time and
natural needs during the shift 34 min.

1.5. The adjuster of cold forging equipment must be aware that the dangerous and harmful production factors affecting him in the process of work are:

moving machines and mechanisms, moving parts
equipment, devices and tools that can lead to
trauma;

processed material, workpieces with incorrect and
careless handling, accidental fall can lead to
trauma;

increased noise levels in the workplace can lead to
hearing disease;

dangerous level of voltage in the electrical circuit can lead to
electrical injury;

physical overload can lead to diseases of the musculoskeletal system, varicose veins;

1.6. For normal and safe performance of work, it is necessary to use the following overalls and safety shoes, as well as other personal protective equipment:

Funds personal protection	GOST or TU	Wear time (months)
Cotton suit	GOST 27575-87
Boots leather other	GOST 12.4. 187-97
Combined mittens	GOST 12.4. 10-85
Goggles	GOST 12.4. 13-85	before wear

1.7. Each employee must receive fire-fighting instruction, be able to use improvised fire extinguishing equipment. When

If a fire breaks out or if signs of burning are found, immediately notify the fire brigade by phone. 2-01, report to the foreman or other person of the workshop administration and start fire fighting with the available means (fire extinguisher, sand and other fire equipment).

1.8. Immediately inform your immediate or superior manager about any situation that threatens the life and health of people, about every accident that occurred at work, or about the deterioration of your health. Provide victims with injury or sudden illness the first (pre-medical)
medical care.

1.9 If you find any shortcomings in the workplace or malfunctions of equipment, lifting machines, tools, fixtures, inform the foreman or work manager. It is forbidden to repair any malfunctions on your own, if such work is not included in the scope of your duties.

1.10 Observe the rules of personal hygiene, wash hands with soap before eating, do not eat at the workplace, but use a special room for this purpose. Wear proper and clean, non-oiled clothing and shoes at work.

1.11 Each adjuster is obliged to know and comply with all the requirements of this instruction.

1.12. Persons who violate these instructions are liable in accordance with the legislation of the Russian Federation.

2. Labor protection requirements before starting work

2.1. Before starting work, put on clean and serviceable overalls and safety shoes that are required by the standards. Tuck the clothes in such a way that there are no hanging ends, and the possibility of catching it with moving parts of machines and tools is excluded. Work in light shoes
(sandals, sandals, slippers) is prohibited.

Check safety goggles. Goggles should be of the right size, glasses should not fall out, have no cracks, chips, scratches. Be clean, provide good visibility.

2.2. Prepare the workplace for safe work. Remove objects interfering with the work and clear the aisles. Arrange the tools necessary for the work in a certain order and always have them at hand.

2.3 Check the serviceability of hand tools (tweezers, hooks, etc.) provided by the technology for performing this operation.

2.4 Receive a task from the shift foreman to install stamps on the presses.

2.5 Before installing the stamps on the press, the fitter must check:

serviceability of the dies and compliance with their dimensional characteristics, the characteristics of the press (the closed height of the press and the stamp, the dimensions in terms of the stamp and the table, the stroke of the press slider and the value of the punch entering the matrix, the length of the pushers of the market pins and / screws of the ejector clamp, the conformity of the press force, the force indicated on the stamp);

the presence and serviceability of the guard of the rotating parts of the press,
grounding device, no exposed electrical wiring;

serviceability of control systems for protection, lighting, node
adjustment of the interstamping space; brake system;
device that limits the amount of lowering and lifting
traverses; slide safety device;

work of the press at idle.

2.6 Report all detected malfunctions to the master and do not start work until they are eliminated.

3. Labor protection requirements during work

3.1. When working with load-lifting mechanisms, follow the requirements of the labor protection instructions.

3.2 Before installing and adjusting dies on the press triggers
hang a prohibition poster "Do not turn on - people are working" and remove it
only after the completion of work on the installation and adjustment of stamps and adjustment
protective devices and means of mechanization.

3.3 Install the stamp on the press, which is indicated in the technology and instruction card.

3.4 Stamps that have passed the tests are allowed for operation.

3.5 During the test of the stamp, it is necessary to make sure that it is safe, and it is necessary to check:

reliability of the provided protective devices;

reliable fastening of all parts of the stamp;

correct closing and opening of the die parts, especially
workers;

no jamming of the stamped strip during feeding;
disposal of waste and parts.

3.6 Before starting the installation of the stamps, inspect the stamp, remove objects from the sub-die plate, close the openings for buffer devices with plugs if they are not needed for the operation of the installed die.

3.7 Check and tighten the fastening of the die plates to the press table.

3.8 When installing dies on the press, it is necessary to ensure that the stamp pushers are aligned with the holes in the press ejection system.

3.9 Install the stamps in the following order:

lower the slider to the lower position and measure the actual
closed height of the press from the table plate to the slider; when adjusting the slider upwards, check the stop bolts of the upper ejector so that they do not interfere with the free rise of the press slider;

measure the height of the stamp in the closed position;

install the stamp on the press only when the distance between
by the slider and the die plate of the press (with the slider in the lower position) exceeds the closed height by at least 10mm;

to adjust the press slide to the desired height (closed)
the locking bolts of the connecting rods, if they are present on the connecting rod of the press, unscrew and adjust the connecting rods down until the slider touches the upper die plate;

when fixing the press and die plates, tighten the bolts to a length of at least
or equal to 1.5-2 diameters, and the nut - to its entire height, after making sure that the threads on the bolts, nuts and in the press plate are in good condition;

fixing the stamp on the die plate and the press slide,
use special linings;

supports on which the tacks are supported, attaching the stamp to the press,
must be the same height as the fixed shelf of the slab or slightly higher than it; when attaching a stamp, do not use linings that are not intended for this;

do not use excessively long bolts, place them closer to the plate
stamp;

do not use mounting bolts that protrude above
working parts of the stamp, as well as non-standard wrenches and extension cords;

turn on the press motor only after making sure that
that the previous work has been carried out in accordance with this instruction; including the press, carefully raise the slider to the upper position;

when attaching the upper part of the die to the press slide only
shank, as well as when using ball guides, the descent of the guide bushings from the columns during the operation of the stamp is not allowed;

lubricate the columns and guide bushings before starting work on the die
lubricant; to center the upper and lower halves of the die, lower the slider down and carefully tighten the die fastening bolts;

check the tightness by hitting the shims underneath with a hammer.
clamps for fixing the die plate at least twice per shift;

depending on the nature of the technological operation to produce
final adjustment of the press slider; after that, tighten the connecting rod lock bolts, if any; in all cases, adjust the slider with great care: make sure that the deflection of the press plate does not have visible manifestations (it is checked by feeling the hand placed on the press plate, directly at the stamp at the moment the slider is lowered;

when setting up punching and punching dies, check whether
cuttings into the failure hole of the stamp;

when installing cutting, trimming and punching dies,
adjust the slider in such a way that the depth of entry of the slider into the matrix does not exceed 1-1.5 material thicknesses.

3.10. To prevent injury to the fingers, the safety gaps between the movable and fixed parts of the dies should be:

no more than 8 mm between the upper movable puller and the matrix
between the lower movable stripper and the punch-matrix;

between the lower fixed stripper and the punch when
slider in the upper position;

at least 25 mm between the lower puller or clamp and
punch holder, between bushings (in dies with guide columns and a puller when the slider is in the lower position;

when the die is operating with a press slide stroke of more than 45 mm, the gap
safety must be increased in such a way that the hand could not be injured when the slider is in the lower position.

If these requirements cannot be met, appropriate protective measures must be provided on the die or press.

3.11. When installing dies with shanks, secure the top of the die first and then the bottom. When attaching the upper part of the die with a shank, its dimensions must correspond to the hole in the press slider. It is allowed to use adapter sleeves on shanks in cases where the shank is intended for centering.

3.12. Before stamping, check:

whether tools, bolts, nuts, etc. have remained on the parts of the press;

fastening the flywheel guard, if it was removed when
installation of stamps;

serviceability of the press, all fences and fixtures;

correct installation of the stamp at idle speed of the press;

the dimensions of the workpiece of the part according to the technology and the drawing.

3.13. Stamp 10-15 test parts together with the foreman, check according to the drawing and the technological process and present to the QCD.

3.14. When stamping parts from piece blanks with manual feeding into the stamp, the press is not allowed to operate in automatic mode.

3.15. Removal of parts stuck in the die and waste should be carried out using appropriate aids with the press turned off and completely stopped.

3.16 If it is impossible or inappropriate to use mechanized or automated placing of workpieces in the working area of the stamp and remove stamped parts and waste, work using tweezers, hooks, tongs and other auxiliary tools, as well as manually without the use of auxiliary tools is allowed only if there are effective protective devices on the presses. devices (two-handed switching, photoelectronic protection, etc.), retractable and folding matrices interlocked with the inclusion of the press or special devices of the press that eliminate the risk of injury to the hands of workers.

3.17 The fitter of cold forging equipment must set the switch for operating modes and methods of press control to the position corresponding to the technological documentation on
work in progress and lock the control box.

3.18 At the end of stamping, before removing the stamps from the press, remove the remaining waste and carvings, wipe the stamps.

3.19. When removing the stamp from the press, remove the protective devices on the racks or racks, lower the slider to its lowest position, remove the fastening of the upper part and then carefully raise the slider, then turn off the press, unfasten the lower part of the stamp and only then remove it from the press.

3.20 Dies removed from the press can be stored on racks, in accordance with the layout, but with the obligatory condition that the dies located in the upper tiers are not larger than the lower ones.

3.21 Observe the operating instructions for the press.

4. Requirements for labor protection in emergency situations.

In the event of equipment malfunctions (failure to work, extraneous noise and knocking, breakdowns that threaten an accident, power outages, foreign smells), it is necessary to stop using the equipment, turn it off. It is necessary to notify the surrounding people and the immediate supervisor of the work about the danger and do not start work until the malfunctions are eliminated. It is forbidden to troubleshoot yourself.

4.2. In the event of a fire or signs of burning, immediately inform the fire brigade by phone ..., inform the foreman or superior manager and proceed to extinguish the fire with the available fire extinguishing equipment. If necessary, call the city fire department by phone 112, arrange a meeting of the fire brigade.

4.3. In case of an accident with you or another employee, stop work, notify the master to provide first aid to the injured and contact the health center in person or call ....

If this does not pose a danger to the life and health of people and does not lead to an aggravation of the emergency situation. If necessary, call an ambulance by calling 112.

4.4 In the event of an accident in water supply systems, heating, etc. hindering the performance of technological operations, stop work until the elimination of the accident and its consequences.

5. Labor protection requirements upon completion of work.

5.1 Turn off the input switch of the equipment to the power supply and lock it in the off position, transfer the key to the master. Shut off the compressed air line.

5.2 Tidy up the workplace, put away the tools and fixtures in the allotted place, remove production waste (rags, sawdust, spilled chips) in the established container according to the marking, sweep the floor.

5.3 Hand over the equipment to the shifter or foreman, report all
comments and malfunctions in the work and the measures taken to eliminate them.

5.4 Put clothes in a special place, wash hands with warm water and soap or take a shower.