Valve safety electromagnetic gas. Solenoid gas safety valve, modernized kpeg-m Maintenance of kpeg valves

Safety electromagnetic KPEG valves are designed to hermetically shut off the supply of non-aggressive hydrocarbon gases in systems automatic control gas-using devices.

Safety electromagnetic KPEGs are automatically closed when the electric power is turned off. Opening is done manually when power is applied. Unintentional opening of the solenoid valves is excluded.

KPEG are manufactured in climatic version UZ GOST 15150 (from -40С to +45С), and in standard sizes with nominal bore DN 50, DN 100, DN 200:

CPEG-50, CPEG-100, CPEG-200

DC powered with levers on the right side along the throttle;
KPEG-50L, KPEG-100L, KPEG-200L
- powered by DC mains with levers located on the left side along the gas flow;
KPEG-50P, KPEG-100P, KPEG-200P
- mains powered alternating current with the location of the levers on the right side along the gas;
KPEG-50PL, KPEG-100PL, KPEG-200PL
- AC powered with levers located on the left side along the throttle.

Safety solenoid valves KPEG
main specifications

Parameter name	KPEG 50, KPEG 50L	KPEG 50P, KPEG 50PL	KPEG 100, KPEG 100L	KPEG 100P, CPEG 100LL	KPEG 200, KPEG 200L	KPEG 200P, KPEG 200PL
Nominal passage, DN	50	50	100	100	200	200
Maximum inlet pressure, MPa	1,2	1,2	1,2	1,2	1,2	1,2
type of drive	el/magn	el/magn	el/magn	el/magn	el/magn	el/magn
Response time, no more	1 s	1 s	1 s	1 s	1 s	1 s
Type of current	constant	variable	constant	variable	constant	variable
frequency Hz	-	50	-	50	-	50
Power consumption, no more	18.5W	40 W	18.5W	40 W	18.5W	40 W
Supply voltage, V	24 +1,2 -3,6	220±22	24 +1,2 -3,6	220±22	24 +1,2 -3,6	220±22
Gas connection	flanged GOST 12817	flanged GOST 12817	flanged GOST 12817	flanged GOST 12817	flanged GOST 12817	flanged GOST 12817
Tightness class	"A" by GOST 9544	"A" by GOST 9544	"A" by GOST 9544	"A" by GOST 9544	"A" by GOST 9544	"A" by GOST 9544
Construction length, mm	230±1.5	230±1.5	350±2.0	350±2.0	600±3.0	600±3.0
dimensions, no more: - length A, mm - width B, mm - height B, mm	230 300 350	230 300 350	390 360 450	390 360 450	700 450 600	700 450 600
Weight, kg	25	25	52	52	141	141

Safety solenoid valve KPEG (drawing)

Maintenance of KPEG valves

When operating the valve, operating organizations must perform:

Inspection of the technical condition within the time limits established by the instructions and ensuring safety and reliability in operation.
Maintenance at least once every 6 months.
Maintenance at least once every 5 years.
Inspection of the technical condition (bypass) should be carried out by two workers.

When inspecting the technical condition of the valve, the following should be monitored:
no gas leaks with soapy emulsion; the presence of minor damage.

When servicing the valve, the following must be performed:
Checking the tightness of the valve closing;

With an annual current repair produce:
- disassembly of the valve with its cleaning from corrosion and contamination;
- repair and replacement of worn parts;
- checking the reliability of fastening units that are not subject to disassembly;
- the work provided for during maintenance.

Preparation of CPEG for use

1. Unpack the valve, remove the transport plugs.
2. Depreserve the surfaces of the valve parts from lubrication.
3. Check visually appearance valve for mechanical damage.
4. Gap between tip pos. 23 and the lock screw poz.21 in accordance with Figure 2 is provided by turning the screw when the electromagnet is on.

To check the gap (0.5 ... 1) mm. apply a set of probes No. 4, accuracy class 2 TU 2-034-225-87.

Placement and installation of KPEG

1. Install the valve in working position on a horizontal section of the pipeline with an electromagnetic drive upwards. The direction of gas flow must match the direction of the arrow on the valve body.
2. Ground the valve.
3. Installation and connection of the valve must be carried out by a specialized construction and installation and operating organization in accordance with approved project, specifications for the production of construction and installation works, "Rules technical operation and safety in gas industry in the RSFSR”, “Safety Rules in the Gas Industry”, “Electrical Installation Rules” (PUE), as well as this passport.
4. Pressure testing of the pipeline is carried out in accordance with current regulations, while the valve must be completely disabled by installing blind gaskets between the flanges. Water pressure is prohibited.

Use of CPEG in work:

1. Hook levers 8 and 10 according to figure 1.
2. Set latch 21 to the position shown in figure 2.
3. Engage stop 11 with tip 23
4. Connect the electromagnet to the mains.
5. Set latch 21 to the "off" position.

1-case; 2 - main valve with a secondary bypass valve; 3 - axis; 4 - valve lever; 5 - valve stem; 6 - valve spring; 7 - washer; 8 - valve lever; 9 - adjusting screw; 10 - lever; 11 - emphasis; 12 - rack; 13 - cover; 14 - bracket; 15 - electromagnet; 16 - body; 17 stem; 18.19 - spring; 20 - pin; 21 - latch; 22 - axis; 23 - tip.

The device and principle of operation of CPEG

Valve device:

Safety shut-off valve with electromagnetic drive consists of a flanged body 1 valve type.
Inside the body there is a seat, which is blocked by the main valve 2 with rubber seal and built-in bypass valve.
The valve hangs on the stem 5, the upper end of which moves in the opening of the cover 13, and the lower end along the guide post of the body.
The valve stem is connected by means of a pin to the lever 4 mounted on the axle 3. A washer 7 is installed on the upper end of the stem with the valve actuator spring 6 sandwiched between the washer and the cover. The axle leaving the housing is sealed with rubber rings.

At the end of the axis 3, going outward, the lever 8 is rigidly fixed, which through the adjusting screw 9 is engaged with the lever 10 installed in the rack 12 fixed on the cover 13.

A bracket 14 with an electromagnet 15 and a housing 16 is attached to the cover 13. A rod 17 with a tip 23 is located in the housing (see Figures 2 and 3).
The position of the tip 23 is determined by the difference in the forces of the springs 18, 19 and the force of the electromagnet 15 transmitted to the rod 17 by the pin 20 made of non-magnetic material. The body of the electromagnet 16 is equipped with a latch 21 located on the axis 22. The latch serves to hold the valve open during technological preparation. The latch should freely rotate on the axis under the action of gravity without jerking and jamming.

Valve working principle:

The valve works as follows: the gas supplied to the valve passes through the inlet pipe to the outlet, if the voltage corresponding to this version is applied to the electromagnet 15. The latch 21 in accordance with Figure 3 must be turned off, the latch must be disengaged from the tip 23 and take a horizontal position).

When the voltage supply to the electromagnet is interrupted, the tip 23 moves along the axis. The stop 11, mounted on the lever 10, disengages from the tip 23, releasing the interconnected levers 8 and 10, allowing the axis 3 to turn and the valve 2 to close under the action of the spring 6.

Bringing the main valve 2 into working condition after operation is done manually by turning the lever 8, while the stem will first move, as a result, the bypass valve built into the main one will open. After equalizing the pressures before and after the main valve 2, the lever 8 is further raised until it engages with the lever 10 and fixes them with the tip 23 (see Figure 2).

Valve 2 is held open. The electromagnet is connected to the network. The latch is disengaged as shown in figure 3. The valve is ready for operation.

The use of electromagnetic valves is justified if the gas control point is located at a great distance from the gasification facility, and also if the reduction point is equipped with a telemetry complex - in this case, control over the operation of the installation is greatly simplified. The valve with an electromagnetic drive can be closed forcibly, at a distance, both in the event that the controlled parameters go beyond the specified limits, and during normal operation, for routine inspection or other actions of the maintenance personnel.

Find out the price, buy valves KPEG-50, KPEG-100, KPEG-200

The price for KPEG valves is available on request. To buy valves, you must leave a request in any way convenient for you - by phone, through email or by filling out the online form at the bottom of the site.

OKP 371230

SAFETY VALVE

ELECTROMAGNETIC GAS,

MODERNIZED

KPEG-M

Passport

AVYAP.492175.001-00 PS

AVYAP.492185.001-00 PS

1. BASIC INFORMATION ABOUT THE PRODUCT

The valve safety electromagnetic gas, modernized KPEG-M.

1.1 Manufacturer:

000 Saratov Gas Company;

410004, Saratov, st. 6 - passage of Pervomaisky village, 21/23, room 103

; tel/fax (845-2) 61-63-93, 62-24-13

e-mail: *****@***ru

2. MAIN TECHNICAL DATA

2.1. The main technical data are given in table 1.

Table 1

Name of parameter or characteristic	Values ​​by execution
1. Maximum working pressure at the inlet, MPa, no more
2. Nominal diameter (DN), mm
3. Method of connection to the pipeline	Flanged according to GOST 12815-80
4. Center-to-center distance of the flange mounting holes (D), mm
5. Diameter of mounting holes of the valve flange (d), mm
6. Tightness class
8. Power consumption, VA, no more
9. Valve response time, s, no more
10. Overall dimensions of valves (LxBxH), mm, no more
11. Mass of valves, kg, no more

3. COMPLETENESS

3.1. The composition of the product is listed in table 2.

table 2

Product designation	product name		Serial No.	Note
Components
AVYAP.492175.001 AVYAP.492185.001	KPEG-M-__ valve
AVYAP.323150.002	Consumer packaging
AVYAP.321310.002	Transport packaging			By order
Operational documentation
AVYAP.492175.001 RE AVYAP.492185.001 RE	Manual			per party
AVYAP.492175.001PSAVYAP.492185.001PS

4. RESOURCES, SERVICE AND STORAGE TERMS, MANUFACTURER'S (SUPPLIER'S) WARRANTY

4.1. Resources, service life and storage.

4.1.1. The resource of the product before the first average repair is 15,000 hours during a service life of 10 years, including a shelf life of 12 months in the manufacturer's packaging in warehouses.

The overhaul life is 5000 cycles with three repairs during a service life of 10 years.

The indicated resources, service life and storage periods are valid if the consumer complies with the requirements of the current operational documentation.

4.2. Manufacturer's (supplier's) warranties.

4.2.1. The manufacturer (supplier) guarantees the conformity of the valve

KPEG-M __________ to the requirements of TU 3712-002-93019469-06, subject to the consumer's compliance with the installation, commissioning and operation rules established in the operation manual (OM).

4.2.2. Guaranteed shelf life - 12 months from the date of manufacture.

4.2.3. Warranty period of operation - 12 months from the date of commissioning within the warranty period of storage.

4.2.4. In case of failure during the warranty period due to the fault of the manufacturer, the valve must be repaired or replaced by the manufacturer.

5. PRESERVATION

5.1. The safety valve KPEG-M was subjected to conservation at the manufacturer in accordance with the requirements provided for in the current technical documentation.

Conservation date _____________ 200__

Preservation period - 1 year.

Conservation was made by ______________ ____________________

personal signature signature transcript

6. PACKAGING CERTIFICATE

KPEG-M valve __________ serial number ______________

Packaged by a gas company according to the requirements stipulated in the current technical documentation.

______________ _______________ ____________________ ____________

position personal signature transcript of the signature day, month, year

7. ACCEPTANCE CERTIFICATE

KPEG-M valve _______ serial number ___________ manufactured and accepted in accordance with mandatory requirements state standards, current technical documentation and recognized as fit for use.

Head of QCD ______________ ______________________ ______________

personal signature transcript of the signature day, month, year

Shut-off gas valve with electromagnetic drive for high pressure KPEG-M is intended for use as a shut-off device for gas pipelines with a working medium in the form of hydrocarbon gases and nominal pressure up to 1.2 MPa (up to 12 kgf/m²).

The cocking of the valve is carried out manually. The valve is activated when the power supply to the solenoid is interrupted.

Electromagnet supply voltage ~220 V, 50 Hz. The valve has a status sensor (open/closed).

The KPEG-M valve can be used as part of the SAKZ-MK system or in other similar systems.

Specifications KPEG-M

	KPEG-M-50	KPEG-M-100
Controlled environment	natural gas according to GOST 5542-87
Maximum working pressure at the inlet, MPa	1,2	1,2
Nominal diameter D y, mm	50	100
Connection type	flange according to GOST 12815-80
Center-to-center distance of flange mounting holes (D), mm	125	180
Valve flange mounting hole diameter (d), mm	18	18
Tightness class	AT	AT
AC supply voltage with a frequency of (50±1) Hz, V	220	220
Power consumption, VA, no more	10	10
Valve response time, s, no more	1	1
Overall dimensions, mm	240×215×350	360×258×455
Weight, kg, no more	8,5	18

The device and principle of operation of KPEG-M

The valve has (see the figure) a body 1 with a seat, which is closed by a valve 2 with a rubber seal 20, fixed on the axis 3. At the end of the axis that goes outward, a lever 6 is rigidly fixed, which is engaged with the lever 7. An electric drive is fixed on the body 1, consisting of an electromagnet 8 with a housing 9, in which a rod 10 with a sleeve 11 is located.

The body of the electromagnet 9 is equipped with a latch located on the axis 17. The latch serves to hold the valve in the open state during the technological preparation of the equipment. The gas supplied to the valve passes through the inlet pipe to the outlet, if the voltage corresponding to this version is applied to the electromagnet 8.

When the voltage supply to the electromagnet is interrupted, the sleeve 11 moves under the action of the spring 13. The stop 12, mounted on the lever 7, disengages from the sleeve 11, releasing the interconnected levers 6 and 7, and allows the axis 3 to turn.

The force from springs 4 and 5 is transferred to valve 2. Valve 2 closes the gas passage.

1 - body; 2 - valve; 3 - axis; 4, 5 - springs; 6, 7 - levers; 8 - electromagnet; 9 - body of the electromagnet; 10 - stock; 11 - sleeve; 12 - emphasis; 13, 14 - springs; 15 - pin; 16 - retainer; 17 - axis; 18 - screw; 19 - bracket; 20 - rubber seal

Safety shut-off valves KPEG-50(P) are designed for automatic continuous control and shutdown of gas supply in accordance with GOST 5542-87 to the consumer in case of emergency increase or decrease in inlet pressure in excess of allowable specified values.

Valves are installed on gas pipelines of low and medium pressure.

The operating conditions of the dampers correspond to the climatic version UHL of placement category 2 according to GOST 15150-69 with a temperature environment from minus 30 o C to +60 o C.

Specifications:

Name of parameter or characteristic	CPEG-50	KPEG-50P	CPEG-100	KPEG-100P
Controlled environment	Natural gas GOST 5542-87
Working pressure at the inlet, MPa, no more	1,2
Nominal diameter DN, mm	50		100
type of drive	electromagnetic
Type of current	constant	variable	constant	variable
frequency Hz	-	50	-	50
Response time, s, no more	1
Power consumption, W, no more	18,5	40	18,5	40
Supply voltage, V	24±1.2 3.6	220±22	24±1.2 3.6	220±22
Connection type	Flanged according to GOST 12815-80
Construction length, mm	230±1.5		350±1.5
Overall dimensions, mm, not more than length width height	232 200 333	232 200 373	350 246 395	350 246 435
Weight, kg	16		32

The KPEG valve has a body 1 with a seat (Fig. 1), which is closed by a valve 2 with a rubber seal 20. The valve 2 is fixed on the axis 3, which is located in the body 1. Springs 4, 5 are installed on the axis 3. At the end of the axis 3, outgoing outside, the lever 6 is rigidly fixed, which interacts with the lever 7. An electromagnetic drive is fixed on the body 1, consisting of an electromagnet 8 with a body 9, in which a rod 10 with a sleeve 11 is located (Fig. 2, Fig. 3).

The body of the electromagnet 9 is equipped with a latch 16 located on the axis 17. The latch serves to hold the valve open during the technological preparation of the equipment. The latch 16 must freely rotate on the axis 17 under the action of gravity without jerking and jamming.

The gas supplied to the valve passes through the inlet pipe to the outlet, if the voltage corresponding to this version is applied to the electromagnet 8. Latch 16 in accordance with fig. 3 must be turned off (i.e., the latch must take a horizontal position).

When the voltage supply to the electromagnet is interrupted, the sleeve 11 moves under the action of the spring 13. The stop 12, mounted on the lever 7, disengages from the sleeve 11, releasing the interconnected levers 6 and 7, and allows the axis 3 to turn. The force from springs 4 and 5 is transferred to valve 2, and valve 2 closes the gas passage.

Bringing the valve into working condition after actuation is done manually by turning the lever 6, while the bypass valve built into the valve 2 opens first. After equalizing the pressure before and after valve 2, the lever 6 is further raised until it engages with the lever 7 and fixes them with the sleeve 11 (Fig. 2)

Valve 2 is held open. The electromagnet is connected to the network. The latch is turned off in accordance with Fig.3. The valve is ready for operation.