Adjuster of forging and pressing equipment. Profession - adjuster of forging and pressing equipment

Job adjuster of forging and pressing equipment vacancy Adjuster of forging and pressing equipment in Russia. Vacancy for forging and pressing equipment adjuster from a direct employer in Russia job ads forging and pressing equipment adjuster Russia, vacancies for recruitment agencies in Russia, looking for a job forging and pressing equipment adjuster through recruitment agencies and from direct employers, vacancies forging and pressing equipment adjuster no work experience. The site of announcements about part-time jobs and jobs Avito Russia job vacancies adjuster of forging and pressing equipment from direct employers.

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Job Description. Adjustment and regulation of forging and stamping hammers with a mass of falling parts up to 1.5 tons, mechanical and hydraulic forging presses with a force of up to 8 MN (800 tf), friction and crank presses with a force of up to 3 MN (300 tf). Adjustment, installation and regulation of the operation of dies on horizontal forging machines with a force of up to 2MN (200 tf). Adjustment of automatic and semi-automatic lines for hot stamping of parts and products of varying complexity. Adjustment of captures of industrial manipulators (robots) with program control. Adjustment of forging and stamping machines. Heating of stamps, strikers, matrices to the required temperature. Participation in the work of preparatory shifts for setting up and readjusting stamps, as well as in the current repair of hammers, presses and dies. Performing sling operations during commissioning.

Must know: installation of hammers, presses, dies, horizontal forging machines and industrial manipulators of the same type; rules for testing manipulators for operability and positioning accuracy; the main properties of the processed metals and the required temperature for their heating; the design of the stamps used, the methods of their installation; tolerances and allowances forging and stamping of manufactured parts; device, purpose and conditions for the use of control and measuring instruments and devices; interaction of mechanisms of automatic and semi-automatic lines; rules and methods of mooring cargo on slings.

§ 44. Adjuster of forging and pressing equipment of the 5th category

Job Description. Adjustment, installation and regulation of forging multi-strand dies for forgings of medium complexity. Adjustment and regulation of the work of forging and stamping hammers with a mass of falling parts over 1.5 to 8 tons, mechanical and hydraulic forging presses with a force of over 8 to 500 MN (over 800 to 5000 tf), horizontal bending presses (bulldozers) with a force of up to 3 MN (300 tf ). Adjustment, installation and regulation of the operation of dies on horizontal forging machines with a force of over 2 to 12 MN (over 200 to 1200 tf). Adjustment of mills for cross-rolled drills. Assembly, disassembly, installation and debugging of complex hot and cold stamping dies and molds. Adjustment of typical gear rolling mills for hot rolling of teeth on heated workpieces. Adjustment of running-in machines for running-in cylinders. Adjustment of automatic and semi-automatic lines for hot stamping of simple, medium complexity and complex parts and products. Adjustment and installation of tools on hot rolling machines. Adjustment of individual components of industrial manipulators (robots) with program control. Testing of the production setup. Determination of the suitability and quality of the work of the dies. Instruction for blacksmiths and stampers. Participation in the current repair of hammers, presses, dies, horizontal forging machines.

Must know: kinematic diagrams of hammers, presses, horizontal forging and rolling machines; device of various industrial manipulators; rules and basic conditions for performing forging and stamping operations; properties of metals; designs of complex dies, methods of their installation and adjustment; circuit diagrams of service equipment, the principle of operation of automatic controls and circuits for connecting to the network.

§ 45. Adjuster of forging and pressing equipment of the 6th category

Job Description. Adjustment, installation and regulation of forging multi-strand dies for complex forgings. Adjustment and regulation of the work of forging and stamping hammers with a mass of falling parts over 8 tons, mechanical and hydraulic forging presses with a force of over 50 MN (5000 tf), horizontal bending presses (bulldozers) with a force of over 3 MN (300 tf). Adjustment, installation and regulation of the operation of dies and horizontal forging machines with a force of more than 12 MN (1200 tf). Adjustment of mills for cross-rolling balls with electric heating, rolling machines for rolling out rings for ball bearings. Adjustment of gear rolling mills of various types for rolling teeth onto heated workpieces. Adjustment of automatic and semi-automatic lines for hot stamping of complex parts and products. Adjustment and regulation of manipulators (robots) with program control. Adjustment and installation of tools on bolt-forging and punching presses. Assembly, disassembly, installation and debugging of complex stamps. Checking the correctness of the adjustment made.

Must know: arrangement and kinematic diagrams of complex hammers, presses, arrangement of complex dies; rules and basic conditions for performing operations on forging complex forgings, stamping complex parts; design, kinematic diagrams of automatic and semi-automatic lines; methods of adjustment, repair and installation of equipment.

Requires secondary vocational education.

This job description has been translated automatically. Please note that automatic translation does not provide 100% accuracy, so there may be minor translation errors in the text.

Preface to job description

0.1. The document comes into force from the moment of its approval.

0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.3. Document approved: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.4. Periodic verification of this document is carried out at intervals not exceeding 3 years.

1. General Provisions

1.1. The position "Adjuster of forging and pressing equipment of the 4th category" belongs to the category "Workers".

1.2. Qualification requirements - vocational education. Advanced training and work experience in a technologically related profession of the 3rd category - at least 1 year.

1.3. Knows and applies:
- the structure of hammers, presses, dies, horizontal forging machines and industrial manipulators of the same type;
- rules for checking manipulators for operability and positioning accuracy;
- the main properties of the processed metals and the temperature of their heating, which is required;
- design of used stamps, methods of their establishment;
- tolerances and allowances for forging, stamping parts manufactured;
- device, purpose and conditions for the use of control and measuring tools and instruments;
- interaction of mechanisms of automatic and semi-automatic lines;
- rules and methods of mooring cargo on slings.

1.4. The adjuster of the forging and pressing equipment of the 4th category is appointed to the position and dismissed from the position by order of the organization (enterprise / institution).

1.5. The adjuster of the forging and pressing equipment of the 4th category reports directly to _ _ _ _ _ _ _ _ _ _ .

1.6. The adjuster of the forging and pressing equipment of the 4th category directs the work _ _ _ _ _ _ _ _ _ _ .

1.7. The adjuster of the forging and pressing equipment of the 4th category during the absence is replaced by a person appointed in the prescribed manner, who acquires the appropriate rights and is responsible for the proper performance of the duties assigned to him.

2. Description of work, tasks and job responsibilities

2.1. Adjusts and regulates the work of forging and stamping hammers with a mass of falling parts up to 1.5 tons, mechanical and hydraulic forging presses with a force of up to 8 MN (800 tf), friction and crank presses with a force of up to 3 MN (300 tf).

2.2. Adjusts, installs and regulates the operation of dies on horizontal forging machines and molds for pressing products from metal powders on hydraulic presses with a force of up to 2 MN (200 tf).

2.3. Pіdnalagodzhuє automatic and semi-automatic lines for hot stamping of varying complexity of parts and products.

2.4. Adjusts captures of industrial manipulators (robots) with program control.

2.5. Sets up forging machines.

2.6. Heats stamps, lively, matrices to the temperature required.

2.7. He takes part in the work of preparatory changes for the adjustment and readjustment of dies, as well as in the current repair of hammers, presses and dies.

2.8. Performs slinging operations during commissioning.

2.9. Knows, understands and applies the current regulatory documents relating to its activities.

2.10. Knows and fulfills the requirements of regulatory acts on labor and environmental protection, complies with the norms, methods and techniques for the safe performance of work.

3. Rights

3.1. The fitter of the forging and pressing equipment of the 4th category has the right to take actions to prevent and eliminate the occurrence of any violations or inconsistencies.

3.2. The adjuster of the forging and pressing equipment of the 4th category has the right to receive all social guarantees provided for by law.

3.3. The adjuster of the forging and pressing equipment of the 4th category has the right to demand assistance in the performance of his duties and the exercise of rights.

3.4. The fitter of forging and pressing equipment of the 4th category has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision of the necessary equipment and inventory.

3.5. The adjuster of the forging and pressing equipment of the 4th category has the right to get acquainted with the draft documents relating to his activities.

3.6. The adjuster of the forging and pressing equipment of the 4th category has the right to request and receive documents, materials and information necessary for the performance of his duties and orders of the management.

3.7. The adjuster of the forging and pressing equipment of the 4th category has the right to improve his professional qualifications.

3.8. The adjuster of the forging and pressing equipment of the 4th category has the right to report all violations and inconsistencies identified in the course of its activities and make proposals for their elimination.

3.9. The adjuster of the forging and pressing equipment of the 4th category has the right to get acquainted with the documents defining the rights and obligations for the position held, the criteria for assessing the quality of the performance of official duties.

4. Responsibility

4.1. The adjuster of the forging and pressing equipment of the 4th category is responsible for the failure to fulfill or untimely fulfillment of the duties assigned by this job description and (or) the non-use of the rights granted.

4.2. The adjuster of forging and pressing equipment of the 4th category is responsible for non-compliance with the rules of internal labor regulations, labor protection, safety, industrial sanitation and fire protection.

4.3. The fitter of forging and pressing equipment of the 4th category is responsible for disclosing information about the organization (enterprise/institution) that is a trade secret.

4.4. The adjuster of the forging and pressing equipment of the 4th category is responsible for non-fulfillment or improper fulfillment of the requirements of the internal regulatory documents of the organization (enterprise / institution) and the legal orders of the management.

4.5. The adjuster of the forging and pressing equipment of the 4th category is responsible for offenses committed in the course of his activities, within the limits established by the current administrative, criminal and civil legislation.

4.6. The adjuster of the forging and pressing equipment of the 4th category is responsible for causing material damage to the organization (enterprise / institution) within the limits established by the current administrative, criminal and civil legislation.

4.7. The adjuster of the forging and pressing equipment of the 4th category is responsible for the misuse of the granted official powers, as well as their use for personal purposes.

Profession 150707.02 Adjuster of forging and pressing equipment is quite in demand at many enterprises. The adjuster must be responsible for setting up a variety of equipment, monitor the condition of the entrusted machines and control the various types of work that are part of his duties. This profession involves not only working with equipment, but also knowledge of its design and the ability to troubleshoot. Moreover, the adjuster must understand other industries related to setting up machines that are suitable for the specialty.

Having received only a secondary vocational education, where and by whom to work, a forging and pressing adjuster may not even think, since he will find application in the aviation industry, mechanical engineering, repair and maintenance. The main task of a specialist is to quickly identify the causes of problems, eliminate them and then configure the equipment for uninterrupted operation.

Where can I get an education as a fitter of forging and pressing equipment

When receiving secondary education, the question of further education and the choice of a future profession inevitably arises. If after the ninth grade it was decided to choose the specialty of a forging and pressing equipment adjuster, then you should immediately think about where to study. Appropriate training can be completed at colleges in Bryansk, Verkhnyaya Salda, Omsk, Parkovy and Chebarkul.

When choosing a specialty and an educational institution, one should remember about further employment and the demand for the profession in the future. In college, the future forging and pressing equipment adjuster will receive the necessary knowledge for work, so study should be taken seriously.

When studying the specialty of a fitter of forging and pressing equipment in these educational institutions, you can get the necessary knowledge for work:

• Fundamentals of manipulator testing;
• The main characteristics and degree measure of heating of metals;
• Installation methods of the equipment used;
• The structure and rules for using the instruments with which measurements are made;
• Tolerances and allowances of manufactured parts for forging and stamping;
• The relationship between the operation of automatic and semi-automatic lines;
• Methods for connecting loads with slings.

What is the responsibility of the applicator of forging and pressing equipment

The specialty of the SPO "Adjuster of forging and pressing equipment" obliges to diligence and conscientious performance of work.

The fitter is responsible for the medium complexity forging that is done with multi-strand dies, so he needs to set up, install and maintain them.

Also, for productive work, knowledge of the basics of repair and adjustment of such devices is required:

• Cross rolling mills for drills;
• Forging and stamping hammers;
• Typical gear rolling mills;
• Various types of forging presses.

Moreover, the applicator is required to instruct other workers in forging and stamping.

However, the employee also has a certain list of rights. The offender has the right to receive all the tools and necessary protective equipment during the performance of the task, as well as instructions. He can make suggestions for improving the work, get acquainted with the collective routine and has the right to demand a briefing on safety rules before starting work.

Duties of a blacksmith operator on automatic and semi-automatic lines

No less responsible is such a specialty as a blacksmith operator on automatic and semi-automatic lines. He is responsible for hot stamping and forging of metal parts and blanks, repair of related equipment and for the production process. If, however, malfunctions occur during the operation of the lines, then the task of the blacksmith operator is to promptly identify the causes and then eliminate them.

In order to work in this specialty, you need to know:

• The design of the serviced equipment;
• Degree measure of heating of the metal;
• The use of liquids for lubrication and cooling;
• What is tolerance and fit, as well as quality and roughness parameters.

The work of a blacksmith operator requires being vigilant in the performance of his duties, performing them with high quality, monitoring the condition of the machines, and also controlling such processes as forging and stamping parts, making blanks for them, etc.