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The list of troubles that await drivers on the road is confidently headed by a punctured tire. And in this situation, a dilemma becomes before the motorist, whether to do tire fitting with his own hands or contact a technical center where there is all the necessary tools and experienced craftsmen.
In the first case, the owner of the vehicle can save. Yes, and the nearest service station can be located quite far away or accept customers only by appointment. However, in order to properly perform tire fitting yourself, you need to have certain skills and tools.
A punctured wheel does not cause serious difficulties if there is a “spare wheel”. In the absence of such, special blades will help to solve the problem, allowing you to tear the tire from the disk. The procedure can be significantly simplified with a conventional tow rope and a car jack.
Having prepared the specified toolkit, we sequentially perform the following steps.
On paper, all these actions look simple. But it is very difficult to fulfill them, especially if everything happens in the field, and even in bad weather. The quality of homemade tire fitting always leaves much to be desired, and you need to be prepared for this.
A device for fast beading of wheels is called a machine. Diagrams and drawings of such mechanisms for tire fitting with your own hands are easy to find on the Internet. There you can also find a detailed description of the process of their manufacture in artisanal conditions. But is it worth the time?
A manual machine of our own production is an analogue of the equipment used in car services. With such equality of functions, it has its advantages, among which, in addition to saving finances, one can note:
It should be mentioned that most of the drawings of the tire changer machine available on the web are provided for light vehicles. However, for owners of commercial vehicles on the Internet there are also recommendations, diagrams and video instructions for the manufacture of more powerful mechanisms.
The machine under consideration has many options. We will consider the design of a classic tire fitting mechanism, which consists of the following components and parts.
Large forces and loads that will affect the structural elements of the tire changer require the use of durable and reliable materials. For the same reason, it is highly recommended to reinforce all connections with screw fasteners.
A manual machine is assembled for beading automobile wheels according to the drawing. The whole process includes the following procedures.
Obviously, without the use of a welding machine, the above work cannot be carried out. Also note that after assembling the mechanism, the entire structure should be primed and painted to protect against corrosion.
In the assembly of a tire changer, there are certain nuances that it is desirable to take into account. Below are some tips from "experienced" masters.
In conclusion, we note that on the Internet there are many diagrams and drawings for the manufacture of tire changers. Most of them involve the use of improvised and easily accessible materials, which ensures the low cost of the finished product. Therefore, such equipment of your own garage will not be superfluous, especially when you consider that the cost of car services is constantly growing.
On the track, motorists face various troubles and breakdowns, one of which is a punctured wheel. You can replace it with a spare tire, which should always be in the trunk of a car, and a set of necessary tools. Do-it-yourself tire fitting is sometimes more profitable than applying for a similar service at a service station. The help of specialists in this matter often costs quite a tidy sum, not to mention the seasonal replacement of tires, which is always accompanied by huge queues of drivers who decide to change wheels at the last moment. How to do tire fitting with your own hands, we will tell in this article.
Damage to a car wheel is always accompanied by signs such as:
Punching a wheel requires the driver to immediately stop the car on the side of the road and check the condition of the tire. If it is damaged, the following actions are carried out:
Do-it-yourself home tire fitting is mainly carried out in the garage. You can disassemble and bead the tire with the help of special tools - mounts. Often do-it-yourself tire fitting is carried out using chisels. Do not use heavier tools - they can damage rubber, tube, rims and tires. In addition to conventional tools, you can use a special do-it-yourself tire fitting machine.
It is advisable to carry out the procedure for changing the wheel at a distance from the car, since damage to the body can be caused in the event of a breakdown of the mount. The driver must also take precautions to avoid injury if tools spring back.
Do-it-yourself tire fitting begins with disassembling the wheel.
Do-it-yourself tire fitting is carried out after disassembling the wheel as follows:
The use of raw rubber or a special adhesive patch allows you to repair the tire after you have done the tire fitting yourself. A manual tire changer greatly simplifies and speeds up the entire process of changing tires. Tires are not retreaded if the puncture exceeds 12 mm.
Do-it-yourself tire fitting can be carried out using special equipment, it is sold in car dealerships. In addition, you can independently make the desired machine: a large number of drawings are presented on the Internet. Tire fitting equipment is a structure equipped with two levers: one of them is equipped with a “dog” and a stopper, and the second is fixed. Pressing the lever allows you to easily and quickly remove the rubber from the wheel rim.
The rubber is removed using a disk with a special gear. It is rotated with a balloon wrench, which allows you to remove the rubber thrown over the disk. To put on rubber, it must be filled under the roller. The entire tire fitting process rarely takes more than 10 minutes.
Such a kit consists of two parts: a bead breaking device and a tire changer. The lower frame is made of a steel pipe in the form of the letter H with dimensions of 90 x 60 cm. At a distance of 30 cm from the edge to the jumper, a pipe with a diameter of 2 inches and a length of about one and a half meters is welded at a right angle. The weld can be reinforced with rectangular kerchief triangles. To mount the wheel on the pipe, the old hub is put on and welded. Its height is selected in such a way that the wheel placed on it is at the level of the person's belt. Above the cylinder, the pipe should rise no more than 30 cm and at the same time not interfere with work. A bracket is welded at a short distance from the hub, with which the bead beating device will be attached - it is made of a steel sheet 4-5 mm thick, in which a hole for the bolt is drilled.
The photo above shows a device for beating a wheel bead. For its manufacture, a pipe of a larger diameter is taken so that a long lever can be inserted into it.
For the lever, a steel pipe one and a half meters long is used, its tip is made of a steel bar with a diameter of 20 mm. The length of the lever can be varied and depends on the free space in the garage and the strength of the hands. The tips for the lever are made either using a grinder with a cleaning and petal circle, or on a lathe.
The smaller the angle at which the flanging tip is welded to the lever, the easier it will be to put the wheel rubber on the disk. However, it should not be made too small. During beading, the lever can scratch the wheel rim, so it is necessary to find the optimal angle.
Since the finished tire changer is lightweight, it must be fixed to the garage floor. This can be done with self-tapping screws if the floors are wooden, or with anchor bolts installed in holes and filled with concrete if the floor in the garage is concrete.
To facilitate work and reduce the risk of damage to rubber and discs, the lever tips and tire bead are lubricated with soapy water. For a similar purpose, all wheels are thoroughly washed and cleaned of dirt before tire fitting.
Adapters with studs allow you to work with wheels that differ from native ones in the distance and number of holes for fasteners. Such adapters can be made independently from metal one centimeter thick.
Do-it-yourself tire fitting is not difficult, the main thing is to have the necessary materials and tools.
As you know, today a car is not a luxury at all, but a real necessity, and sometimes quite acute. At the same time, modern vehicles undergo more and more tangible changes every year, improving in their configuration and getting more and more new opportunities. However, despite numerous innovations, motorists from time to time still have to perform some manual procedures that no on-board computer can handle. One of these activities is tire fitting. Not every car owner will dare to do this work with his own hands, many prefer to entrust their vehicle into the hands of service station employees. But in order to easily replace summer tires with winter ones or, for example, quickly remove a wheel in an unforeseen situation, there is no need to pay big money. It would be much more correct to learn how to do home-made tire fitting with your own hands in order to be prepared for any breakdown and save a significant part of the financial resources.
But first, you should consider what tasks are assigned to the wheels of the car from a technical point of view.
The design of these structural parts of the vehicle is tire, cylinder and rubber. At the same time, while driving a car, tires perform a number of important functions:
They reduce and sometimes completely absorb the vibrations and shocks of the car caused by driving on rough roads, which is especially important for residents living in rural areas;
The force is distributed evenly, which contributes to a comfortable ride for the driver and passengers;
Thanks to the tires, the car grips the road much more reliably;
The car does not rock from side to side, but moves smoothly.
Before considering in detail the features of doing such work as do-it-yourself tire fitting, you should study all types of tires for cars. In addition, these elements also differ structurally, which is also important to mention.
Not only professional drivers, but also ordinary motorists know that the choice of wheels is a very responsible task. Based on the structural features of tires, it is customary to distinguish the following samples:
If we talk about seasonal types, then tires are usually divided into the following types:
As you know, do-it-yourself tire fitting of wheels includes not only repair activities. This also includes a procedure that should be performed regularly - this is checking the atmospheric pressure inside the tires. The safety of the driver and his passengers directly depends on the frequency of its implementation, since the air from the wheels gradually leaves, and this can cause an emergency.
The design of modern electric pumps usually includes a pressure gauge - a special device that helps control tire pressure. In addition, it is important to note that this short procedure will not only make driving safer, but also save some fuel, since the car consumes more fuel than required due to poorly inflated tires.
If we talk about what time of the year you need to remove the so-called summer tires, then everything here depends solely on the weather outside the window. It is important to remember that the urban climate is somewhat different from the rural one, so on busy roads it is possible to equip the wheels with winter tires just before the onset of cold weather. Approximate temperature indicators, signaling the need for "changing shoes" - 5 - 6 ° C.
In turn, it is not necessary to change winter tires for summer tires immediately after the onset of the calendar spring. It is important that the temperature stays around 9 - 10 °C for several days. But driving on studded tires for too long is also not worth it: this is fraught with premature tire wear and can be dangerous in case of emergency braking.
Of course, every motorist should always have a minimum set of tools with them, like heads of different sizes, etc. But if we talk about the procedure for changing wheels, then there is no such thing as the main do-it-yourself tire fitting device, here you need to have several tools:
In addition, the use of a soapy solution will facilitate the entire procedure (some car owners prefer to use silicone grease).
Before carrying out repairs, the tire must be removed from the vehicle together with the carcass. For such an event, it is extremely important to have tools such as a jack and a spray bottle available. It is recommended to do all the work exclusively on level ground, and if there is some slope, then some kind of support must be placed under the wheel.
Next, the side on which the damaged tire is located should be raised with a jack. It is not necessary to achieve a great height, it is enough that the tire is 3-4 cm from the ground. After that, using a balloon, you can unscrew the nuts and remove the wheel.
All this event also applies to such a procedure as tire fitting. It is very problematic for an ordinary motorist to draw up drawings of the entire work process with his own hands, therefore, in order for the repair event to pass quickly and correctly, one should be guided by the recommendations described below.
One of the main difficulties that arises during the tire fitting process is related to the separation of the rim from the tire. To do this, use a special spatula, using its wide side. To make the whole procedure easier, it is recommended to pre-moisten the rim with a soap-based solution or silicone grease so that the parts slide better.
Do-it-yourself tire fitting is a rather tedious and sometimes lengthy event. As a rule, the speed of work depends primarily on the skills and patience of the performer.
Having removed the old tire, the new product should be put on the rim according to the same principle, slowly and with the help of two mounting blades.
After equipping the rim with a new tire, the entire structure must be installed in its original place and all bolts must be carefully tightened. When doing tire fitting with your own hands, you should take all the details very seriously, as the safety of further driving depends on it. It is best to start tightening the bolts from above and then move diagonally. This method of fastening will allow you to accurately center the wheel.
Complete the procedure only when the machine is completely on the ground. All bolts must be tightened as tightly as possible.
Thus, we can say that, when figuring out how to do tire fitting with your own hands, you need to strictly follow all the recommendations, and then the result of the work will definitely be positive, and it will be difficult even for the most demanding station employees to determine that the entire procedure was performed by the motorist on their own Maintenance.
A punctured wheel in the presence of a spare tire that has not been repaired in time contributes to the desire to do tire fitting with your own hands. But in order to be able to do this, it is necessary to have the appropriate tools, and most importantly, skills. To do tire fitting on the road with your own hands, you need to have 2 mounting blades, as well as a device for tearing off a stuck tire from a disk (many people use a small piece of steel corner with a sledgehammer for this). But it can be done much more conveniently with the help of a jack and a tow rope.
The method of repair on the road described above is only suitable for extreme cases. For example, if there is no tire shop nearby. However, if you decide to always do your own tire fitting, then you better have a full-fledged tire fitting kit in the garage, which you can do yourself if you wish. Not only will it help you avoid queues at the tire shop in spring and autumn, it will also save you money.
In our case, the kit consists of two devices: the actual tire changer and the bead breaking device, combined into one. The bottom of the machine frame H-shaped 90 × 60 cm is made of a steel pipe of rectangular section. A two-inch round pipe about one and a half meters high is welded to the jumper 30 cm from the edge at a right angle, the welding point is reinforced with scarves in the form of rectangular triangles 5 mm thick. An old hub is put on the pipe for attaching the wheel and welded to it. The installation height of the hub is selected according to the height of the person so that the wheel lying on it is approximately waist-high. The pipe should rise above the cylinder by at least 30 cm and not interfere with work. A little below the hub, weld a bracket for fastening the bead breaker device, which can be made from a fragment of a steel sheet 4–5 mm thick by drilling a hole for the bolt in it.
The device for beating is clearly visible in the photo. The pipe for the manufacture of this assembly should be taken wider so that a long lever is inserted into it.
The lever for removing and installing tires is made of a steel pipe about one and a half meters long, and the tips for it are made of a steel bar with a diameter of 20 mm. The length of the lever may be different, it all depends on the strength of the hands and the size of the free space in the garage. It is better to make the tips of the lever on a lathe, but you can also cut it out with a grinder with a cleaning wheel, and then grind it with a petal. See photos for tip sizes.
The smaller the angle at which the tip for flanging is welded to the lever, the easier it is to put the rubber on the disc. But don't overdo it.
If this angle is too small, then the lever will touch the disk during the beading and scratch it, so look for the optimum.
The machine turned out to be very light, so for comfortable work it must be attached to the floor. If the floor in your garage is wooden, then attach the base to it with self-tapping screws. If the floor is concrete, then make several holes in it, install anchor bolts in them by 8, and fill them with cement mortar.
To make it easier to work, and there was no harm to the disks and rubber, be sure to lubricate the lever tips, the rim, and the tire seat with a thick soapy solution. To do this, do not work with a dirty wheel, always start by cleaning it.
To repair wheels that differ from yours in the number of mounting holes and the distance between them, make adapters with studs. They should be made of metal with a thickness of about a centimeter.
How many troubles for beginners (and not only) motorists are caused by the operation of dismantling and assembling car wheel tires! Bent rims, torn tire beads, camera mounts and even injured fingers are frequent companions of this work. Therefore, many car owners prefer to go to a car service and entrust it to specialists, which has its well-known negative sides.
In addition, as someone subtly noted: tire punctures happen more often, the farther from the car service you are. Taking into account all of the above, I set myself the task of developing a simple and small-sized device that works in tandem with a jack (available in any car kit) and facilitates tire disassembly and beading. Based on the reviews of car enthusiast friends who happened to use this manufactured device, and on the basis of personal experience, I can say that the task was solved quite successfully.
The device consists of three parts (assembly units), which have a very simple design. They can be made by a do-it-yourself car enthusiast with basic locksmith skills. The device and the principle of operation of the device are clear from photographs and drawings. Plank - a steel plate measuring 140x36x4 mm. To it, perpendicular to its plane, three threaded (M8) pins are welded: one in the middle and two at the ends.
The extreme mounting pins are the same - simple threaded rods. The distance between them on the bar corresponds to the diameter of the circle along which the centers of the mounting holes of the car wheel disk are located (for the Zhiguli - 100 mm). The central pin is stepped: at the bottom there is a shoulder-heel, above it is a thickened part, at the top there is a rod-axle with a thread at the end.
The shoulder serves for better stability, the thickened part - for maintaining the rod at the height of the wheel rim, the rod-axle - for fixing one of the ends of the rod on the rod. Fastening the pins on the plate - in any way possible: on threads with lock nuts, riveting in square holes, etc., so long as the pins do not fly out and do not turn.
I have these parts inserted into round holes with a diameter of 8 mm in the plate and welded to it from below. In order to speed up the installation of the device on the wheel for the pins, the corresponding wing nuts are selected (if there are none, then you can get by with the usual ones). The bar is made of a steel bar with a diameter of 16 mm. One of its ends is sharpened according to the profile of the mounting blade and well polished. Nearby, behind the profile surface and in its plane, a hole with a diameter of 9 mm is drilled in the rod.
The other end is bent in a heated state with a hook, and here, not far from the end, the same hole is also drilled, only its axis is perpendicular to the axis of the hole at the other end of the rod. The cable is steel. Its diameter is chosen so that it “doubly” easily passes through the lower hole in the heel support and in the longitudinal groove of the jack stand, into which it is inserted for work. The rope is tied into a ring.
When working, it is better to leave the place of the ligament outside the "broaching" zone - throw it on the support (balloon wrench) or on the jack bracket. The device for dismantling the tire operates as follows. First, a bar is fixed on the wheel disk with the help of extreme pins and wing nuts. Then the straight end of the rod is brought under the tire bead (like a mounting blade), and its bent end is put on the central pin of the bar and secured with a wing nut.
Further, a “balloon” key (head up) is inserted into one of the windows closest to the bar in the wheel disk, and the lower outlet is thrown over it - a loop of the cable ring. Its other release, previously passed under the bar and into the heel hole, is superimposed on the jack bracket. After that, the jack is installed on the bar, and its handle rotates "up", i.e. clockwise.
At the same time, the cable is “selected” and moves the rod with the jack to the place of attachment of the lower loop of the cable (to the head of the balloon wrench), and the straight end of the rod brings the tire bead to the wheel rim. Then the balloon key is moved to another window and the operation continues. When replacing a tire, its second side is displayed in the same way on the same side of the disk.
The force on the jack handle during this work is approximately the same as when lifting a car. To mount the tire on the wheel, the position of the bar changes. Now its bent end is inserted between the rim and the bead of the tire, and the straight end is attached to the central rod of the bar. The wrench, cable and jack positions remain the same as when the tire was removed.
The device is designed for a car jack of the Zhiguli type, but when adjusting some dimensions of parts, it can also be made for other jacks of various car brands. The use of the device is especially effective when mounting and dismounting tires with hard sides.
But the most important thing is that not only the wheels and tires are preserved, but also the hands. The reliability of the device is ensured by the simplicity of its design. The mass of the device (without standard equipment) is a little more than half a kilogram; and fits in a tool bag along with a set of tools.
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It is most convenient, faster and more reliable to change tires in a specialized tire shop. But it’s not always possible to go there, and there can be a lot of reasons for that, one of which is the cost of replacement. That is why some motorists try to do everything on their own. Only for this you need certain equipment. How to make a simple tire changer in your garage, we will tell further.
In fact, if you look from the outside, the procedure for replacing tires does not seem to be such a difficult task. You just need to remove the old tire and put a new one on the wheel. But as soon as you set about dismantling, one problem arises - there is simply not enough physical strength.
You can purchase a special travel kit that will make the task easier. It includes a set of various mounts and special wedges. But if the tire has been used for a long time, then it takes a lot of effort to peel it off the edge of the disk.
It is in such cases that dismantling the wheel may require some home-made devices that will be designed specifically for your situation. One of these is a tire changer.
The device of the tire changer is very simple and similar to the design of the rack jack. It consists of: a frame, a vertical riser and a pipe with a handle.
The frame consists of two parallel tubes from a rectangular profile. They are connected to each other with a steel corner.
The vertical riser is attached to the frame and performs a number of tasks: mounting the lever and a platform for fixing the rim.
The pipe with the handle will work as a lever when removing the tire.
Important! When constructing all the components listed above, you need to stock up on high-quality rolled metal, because when performing tire fitting, the machine will undergo heavy loads.
A do-it-yourself car wheel breaking machine has many advantages:
When you decide to build a homemade tire changer with your own hands, we recommend that you look for suitable diagrams and design drawings on the Internet.
Now that you already have a DIY tire changer, you can start stripping the wheel. You will also need the long pry bar from the travel kit. You can weld a handle to it.
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Often, a punctured wheel or a slotted car tire, especially in villages remote from cities, makes the car owner want to make a home-made tire fitting machine. There are weighty facts for such a decision.
For the manufacture of such a device for servicing the wheels of your car, we need such materials
The machine can be made both mobile and stationary, the difference, in fact, is only in the presence of the wheels themselves.
That's actually all
Since it is rather difficult to explain in words and even more so to imagine, we will use folk wisdom, which says that it is better to see once than hear a hundred times
If there is a need to disassemble the wheel on the road, then proceed as follows
The photo below will clearly show you the whole meaning of this process.
If after that you need to quickly pump up the wheel and at the same time it is tubeless, then even a machine electric pump will not help you here, because air will escape through leaky holes faster than the pump will pump.
How to be in this situation, just take something very strongly combustible, you can usually get gasoline from a tank or from a fuel hose in the engine compartment.